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Manual Three Zone Temperature Control






B210A-System Voltage Low

Theory of Operation

The A/C Heater Control constantly monitors battery and ignition voltage to ensure proper operation. If the voltage to the controller is out of range it could cause damage to the controller or its respective components. If the voltage of either circuit drops below or rises above a predetermined calibration a Diagnostic trouble Code (DTC) will set.

When Monitored: With the ignition on.

Set Condition: If the controller battery voltage is lower than 10.0 volts for period of five seconds.






Always perform the HVAC Pre-Diagnostic Troubleshooting procedure before proceeding. Refer to => Non-DTC Based Diagnostics. HVAC Pre-Diagnostic Troubleshooting Procedure

Test Step 1 - CHECK FOR CHARGING SYSTEM DTCS

With the scan tool, read PCM DTCs.

Are there any charging system DTCs present in the Powertrain Control Module (PCM)?

Yes

Perform the appropriate diagnostic procedure. Refer to => Electrical System DTC Based Diagnostics.

No

Go to Test Step 2 => [ Test Step 2 - CHECK FOR TOTALLY INTEGRATED POWER MODULE DTCS ]

Test Step 2 - CHECK FOR TOTALLY INTEGRATED POWER MODULE DTCS

With the scan tool, read TIPM DTCs.

Are there any TIPM DTCS present?

Yes

Perform the appropriate diagnostic procedure. Refer to => Electrical System DTC Based Diagnostics.

No

Go to Test Step 3 => [ Test Step 3 - CHECK IF THE DTC IS ACTIVE ]

Test Step 3 - CHECK IF THE DTC IS ACTIVE

With the scan tool, read HVAC DTCs.

Is this DTC active?

Yes

Go to Test Step 4 => [ Test Step 4 - CHECK THE (F921) FUSED IGNITION SWITCH OUTPUT (RUN)
CIRCUIT FOR AN OPEN ]

No

Go to Test Step 7 => [ Test Step 7 - CHECK THE WIRING AND CONNECTORS ]

Test Step 4 - CHECK THE (F921) FUSED IGNITION SWITCH OUTPUT (RUN) CIRCUIT FOR AN OPEN







Ignition on, engine not running.

While back probing, measure the voltage of the (F921) Fused Ignition Switch Output (Run) circuit in the A/C Heater Control harness connector.

Is the voltage below 9.0 volts?

Yes

Repair the (F921) Fused Ignition Switch Output (Run) circuit for an open or high resistance.

Perform the HVAC Verification Test. Refer to => Non-DTC Based Diagnostics. HVAC Verification Test

If the fuse is open, make sure to check for a short to ground on the (F921) Fused Ignition Switch Output (Run) circuit.

No

Go to Test Step 5 => [ Test Step 5 - CHECK THE (A417) FUSED B(+) CIRCUIT FOR AN OPEN ]

Test Step 5 - CHECK THE (A417) FUSED B(+) CIRCUIT FOR AN OPEN







While back probing, measure the voltage of the (A417) Fused B(+) circuit in the A/C Heater Control C1 harness connector.

Is the voltage below 9.0 volts?

Yes

Repair the (A417) Fused B(+) circuit for an open or high resistance.

Perform the HVAC Verification Test. Refer to => Non-DTC Based Diagnostics. HVAC Verification Test

If the fuse is open, make sure to check for a short to ground on the (A417) Fused B(+) circuit.

No

Go to Test Step 6 => [ Test Step 6 - CHECK THE (Z905) GROUND CIRCUIT FOR AN OPEN ]

Test Step 6 - CHECK THE (Z905) GROUND CIRCUIT FOR AN OPEN







Turn the ignition off to the lock position.

Disconnect the A/C Heater Control C1 harness connector.

Using a 12-volt test light connected to 12-volts, check the (Z905) Ground circuit.

The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.

Does the test light illuminate brightly?

Yes

Replace and program the A/C Heater Control.

Perform the HVAC Verification Test. Refer to => Non-DTC Based Diagnostics. HVAC Verification Test

No

Repair the (Z905) Ground circuit for an open.

Perform the HVAC Verification Test. Refer to => Non-DTC Based Diagnostics. HVAC Verification Test

Test Step 7 - CHECK THE WIRING AND CONNECTORS

The conditions necessary to set the DTC are not present at this time.

With the scan tool, check the Environmental Data to help identify the conditions in which the DTC was set.

Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.

Wiggle the wiring and connectors while checking for shorted and open circuits.

Were there any problems found?

Yes

Repair as necessary.

Perform the HVAC Verification Test. Refer to => Non-DTC Based Diagnostics. HVAC Verification Test

No

Test complete.