Drive Axle Assembly Overview, with Mounted CV Joint VL107
Drive Axle Assembly Overview, with Mounted CV Joint VL107
1 Outer CV Joint
• Replace only as complete unit.
• Removing, refer to => [ Removing the Outer CV Joint ] Drive Axle with Mounted CV Joint VL107.
• Installing: Drive onto shaft until impact using plastic hammer.
• Checking, refer to => [ Outer CV Joint, Checking, with Mounted CV Joint VL 107 ] Outer CV Joint, Checking, with Mounted CV Joint VL 107.
2 Bolt
• Various versions.
• There are 2 types of twelve-point bolts, with and without ribs. Distinguishing characteristic, refer to => [ Differences Between a Twelve-Point Bolt with Ribs and a Twelve-Point Bolt without Ribs ]
• When installing a twelve-point bolt, always check what type of twelve-point bolt is to be used.
• Use the correct tightening specification for the specific bolt.
• The tightening specification for a twelve-point bolt with ribs is 70 Nm + 90° turn. For loosening and tightening specifications, refer to => [ Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening.
• The tightening specification for a twelve-point bolt without ribs is 200 Nm + 180° turn. For loosening and tightening specifications, refer to => [ Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening.
• Always replace if removed.
3 Securing Ring
• Always replace if removed.
• Insert in shaft groove.
4 Thrust Washer
• Installed position, refer to => [ Installed Location: Spring Washer and Thrust Washer on Outer Joint ] Drive Axle with Mounted CV Joint VL107
5 Dished Washer
• Installed position, refer to => [ Installed Location: Spring Washer and Thrust Washer on Outer Joint ] Drive Axle with Mounted CV Joint VL107
6 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Tightening Hose Clamp on Outer Joint ] Drive Axle with Mounted CV Joint VL107
7 Protective Boot
• Check for tears and scuffing.
• Material: Hytrel (Polyelastomer).
8 Clamp
• Always replace if removed.
• Tensioning => [ Tensioning Clamp on Small Diameter ] Drive Axle with Mounted CV Joint VL107
9 Drive Axle
10 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Tensioning Clamp on Small Diameter ] Drive Axle with Mounted CV Joint VL107
11 CV Joint Protective Boot
• Material: Hytrel (Polyelastomer).
• Without ventilation bore.
• Check for tears and scuffing.
12 Securing Ring
• Always replace if removed.
• Insert in shaft groove.
13 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Tightening Hose Clamp on Outer Joint ] Drive Axle with Mounted CV Joint VL107
14 CV Joint
• Replace only as complete unit.
• Removing, refer to => [ Removing the Inner CV Joint ] Drive Axle with Mounted CV Joint VL107
• Installing: Drive onto shaft until impact using plastic hammer.
15 Cap
• Removing, refer to => [ Removing the Cap from the CV Joint ] Drive Axle with Mounted CV Joint VL107
• Installing, refer to => [ Mounting the Cap Onto the CV Joint ] Drive Axle with Mounted CV Joint VL107
Differences Between a Twelve-Point Bolt with Ribs and a Twelve-Point Bolt without Ribs
The contact surfaces - arrow A - and - arrow B - are different on the two-point bolts.
I Twelve-point bolt with ribs - arrow A -
II Twelve-point bolt without ribs - arrow B -