Operation CHARM: Car repair manuals for everyone.

3.0L TDI






Generator, Coolant Cooled Overview






1 - Hex Head Combination Bolt

40 Nm

M10 x 35 mm

2 - Bracket

3 - Idler Pulley

4 - Screw

23 Nm

M8 x 25 mm

5 - Protective Cap

6 - Hex Flange Bolt

23 Nm

M8 x 90 mm

7 - Ribbed Belt

Checking ribbed belt, refer to => [ Ribbed Belt, Checking ] Testing and Inspection.

8 - Generator

B+ wire fastener to generator, 15 Nm, refer to => [ B+ Cable Mount on Generator ] Procedures.

Neither the voltage regulator nor the carbon brushes can be replaced individually; if a repair is required, the entire generator must be replaced.

Generator, removing and installing, refer to => [ Generator, Coolant Cooled ] Generator, Coolant Cooled.

One-way clutch at generator, removing and installing, refer to => [ Free-Wheel Belt Pulley, Coolant Cooled Generator ] Free-Wheel Belt Pulley, Coolant Cooled Generator.

9 - O-ring

Always replace.

10 - Connecting Piece

11 - Torx Flat Head Bolt

9 Nm

M6 x 16 mm

12 - Clamp

13 - Coolant Hose

Connection diagram for coolant hoses, refer to => Engine Mechanical, Fuel Injection and Glow Plug 19 Description and Operation.

- - Ribbed Belt Pulley

80 Nm

Removing and installing the ribbed belt pulley, refer to => [ Free-Wheel Belt Pulley, Coolant Cooled Generator ] Free-Wheel Belt Pulley, Coolant Cooled Generator.