Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

Engine and transmission mount tightening specifications. Refer to => [ Engine and Transmission Mount Overview ] Engine and Transmission Mount Overview.

Install in the reverse order of removal. Note the following:

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.

To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

- Insert new centering sleeves for centering the transmission to the cylinder block.

- Engage the intermediate plate at the sealing flange and slide it onto centering sleeves - arrows -.







- Replace the needle bearings in the crankshaft. Refer to => [ Crankshaft Needle Bearing ] Service and Repair.

- Pay attention to the selector lever cable.

Continuation for All

- When installing the engine and transmission assembly, check for clearance to the subframe as well as to the radiator.

- Adjust the engine and/or transmission mounts. Refer to => [ Engine and Transmission Mount, Adjusting ] Engine and Transmission Mount, Adjusting.

Engine and transmission mount tightening specifications. Refer to => [ Engine and Transmission Mount Overview ] Engine and Transmission Mount Overview.

with a Manual Transmission

- Install the shift mechanism to the transmission.

with a DSG(R)

- Install the selector lever cable to the transmission.

Continuation for All

- Observe the safety precautions after connecting the battery.

- Reset the lock carrier service position. Procedures

- Fill the coolant. Refer to => [ Coolant, Draining and Filling ] Service and Repair.

- Check the Diagnostic Trouble Code (DTC) memories of all control modules and erase any faults that may have been stored. Refer to "OBD" in the vehicle diagnostic tester.

- Perform a road test.

Follow all safety precautions during the road test. Refer to => [ Test and Measuring Instruments during a Test Drive ] Test and Measuring Instruments during a Test Drive.

- Perform a vehicle system test and correct any faults.

If the DTC memory was erased, the readiness code must be generated again. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications