Operation CHARM: Car repair manuals for everyone.

Fuel Tank and Attachments Overview






Fuel Tank and Attachments Overview

Hose connections are secured with either spring type or clamp type clips.

Always replace clamp type clips with spring type clips.

Fuel hoses to the engine must only be secured with spring type clips. The use of clamp or screw type clips is not permissible.

Hose clip pliers (VAS 6340) are recommended for installing spring type clamps.






1 Cap

Replace the seal if damaged.

2 Bolt

For the fuel filler door unit with fuel filler door lock.

3 Fuel Filler Door Unit

With a rubber cup.

4 Fuel Flap Lock

5 Fuel Tank

Removing and installing, refer to => [ Fuel Tank ] Fuel Tank.

6 Heat Shield

7 Bolts

25 Nm

For the fuel tank mounting.

8 Tensioning Strap

Pay attention to the installed position.

9 Lock Ring

110 Nm

Make sure it is secure.

Use the wrench (T10202) for removal and installation.

10 Seal

Always replace.

Install the seal into the fuel tank opening dry.

Coat the inside of the seal with fuel before installing the fuel delivery unit.

11 Fuel Delivery Unit

Removing and installing, refer to => [ Fuel Delivery Unit ] Fuel Delivery Unit.

Checking the fuel pump. Refer to => [ Fuel Pump, Checking ] Testing and Inspection.

Note the installation position on the fuel tank. Refer to => [ Fuel Delivery Unit Installed Position ].

With the fuel level sensor (G).

Fuel level sensor, removing and installing, refer to => [ Fuel Level Sensor (G) ] Removal and Replacement.

12 Bolt

Removing and installing, refer to => [ Fuel Filter Overview ] Fuel Filter Overview.

13 Fuel Filter

Removing and installing, refer to => [ Fuel Filter Overview ] Fuel Filter Overview.

14 Fuel Filter Bracket

Removing and installing, refer to => [ Fuel Filter Overview ] Fuel Filter Overview.

15 Bolts

11 Nm

Filler tube to body.

Fuel Delivery Unit Installed Position





The tab - 2 - on the fuel delivery unit must lie between the tabs - 1 and 3 -.

The - arrow - points in the direction of travel.

The fuel delivery unit can only be installed in this position.