Clutch Pedal Position Sensor / Switch: Service and Repair

Clutch Position Sensor (G476)

Special tools, testers and auxiliary items required

• Hose Clamps up to 25 mm Dia. (3094)

Removing

- Turn off the ignition and disconnect the battery ground cable.

- Remove the air filter housing.

- Remove the battery and the battery tray.

- Clamp off the supply hose - A - to the clutch master cylinder using a hose clamp up to 25 mm dia. (3094).






It is necessary to remove the noise insulation - B - as follows from the bulkhead in order to access the clutch position sensor:

- Remove the retainer - C -.

- Fold the noise insulation - B - near the clutch master cylinder forward in the - direction of the arrow -.

• It is not necessary to remove the noise insulation - B - completely.

• Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

• Place a lint-free cloth under the clutch master cylinder.

If a hose/line assembly - 3 - with a round component is installed directly below the clutch master cylinder, the hose/line assembly must be removed.






• Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

• The supply hose to the clutch master cylinder is clamped off using a hose clamp up to 25 mm dia. (3094).






- Pull out the clip - 2 - using a screwdriver or a pointed tool and pull the clutch master cylinder out until it stops.






- Disconnect the hose/line assembly - 3 - or line from the clutch master cylinder and seal it.

- Disconnect the connector - 4 -.

- Remove the clutch position sensor from the clutch master cylinder - arrow -.

Installing

Installation is performed in the reverse order of removal while observing the following:

• Refer to the Parts Catalog.

If the hose/line assembly was removed.

- Press in the hose/line assembly - 1 - or line with a new seal/O-ring - 2 - into the clutch master cylinder connection - 4 - until the clip - 3 - engages.






- Pull on the hose/line assembly or line to make sure it is secure.

- After removing the hose clamp up to 25 mm dia. (3094) bring the supply hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Procedures.

- Install the battery tray and the battery.

- Install the air filter housing.

- Connect the battery and follow the procedure regarding what to do after connecting the battery.