Clutch System Overviews
Clutch System Overviews
• Turn off the ignition and disconnect the battery ground cable.
• Connect the battery and follow the procedures to be performed after connecting the battery.
• Lubricate all bearing areas and contact surfaces. For the correct grease, refer to the Parts Catalog.
I - => [ Clutch Pedal ]
II - => [ Hydraulics ]
III - Hydraulics, for Right Hand Drive (RHD) Vehicles
• Does not apply to the US/Canadian market.
Clutch Pedal
1 Bulkhead
• With a mount for the mounting bracket.
2 Gasket
• Always replace.
• Between the mounting bracket and bulkhead.
• equipped with self-adhesive.
• Attached to the mounting bracket.
3 Mounting Bracket
• For the clutch pedal mounting.
• Some equipment versions have a sound absorber, refer to => [ Mounting Bracket with Sound Absorber ].
• Removing and installing, refer to => [ Mounting Bracket ] Mounting Bracket.
4 Bolt
5 Over-Center Spring
• Removing and installing, refer to => [ Over-Center Spring ] Over-Center Spring.
6 Bushing
7 Pin
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal.
9 Mount
• To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Clutch Pedal.
10 Gasket
• Always replace.
• Between the clutch master cylinder and the mounting bracket.
11 Master Cylinder
• Remove and install after removing the mounting bracket. Refer to => [ Clutch Master Cylinder ] Service and Repair.
12 Clutch Position Sensor (G476)
• Removing and installing, refer to => [ Clutch Position Sensor (G476) ] Service and Repair.
• Can be checked in "Guided Fault Finding" using the vehicle diagnostic tester.
• The clutch position sensor (G476) is called the clutch pedal switch (F36) in "Guided Fault Finding".
13 Clip
• The clip must be removed in order to remove/install the hose/line assembly.
14 Supply Hose
• To the brake fluid reservoir.
• Plastic, with additional seals. Refer to => [ Plastic Supply Hose ].
15 Nut
• 25 Nm
• Always replace.
• Self locking
• Quantity: 3
• For the mounting bracket to the bulkhead.
16 Nut
• 25 Nm
• Always replace.
• Self locking
17 Jounce Bumper
• For the clutch pedal.
Mounting Bracket with Sound Absorber - arrow -
Hydraulics
1 Brake Fluid Reservoir
2 Gasket
• For the plastic supply hose.
• The seals must be inside the supply hose.
3 Supply Hose
• To the brake fluid reservoir.
• Plastic, with additional seals. Refer to => [ Plastic Supply Hose ].
4 Master Cylinder
• Removing and installing, refer to => [ Clutch Master Cylinder ] Service and Repair.
5 Clip
• To remove and install the hose/line assembly or line, pull the clip all the way out.
• On some clutch master cylinders, it is pulled out on the side.
6 Seal/O-ring
• Installed on the line connection.
• Install using brake fluid.
• Seal/O-ring version, refer to => [ Seal/O-ring for the Hose/Line Assembly or Line ].
• For the correct allocation, refer to the Parts Catalog.
7 Mounting
• To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Clutch Pedal.
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal.
9 Nut
• 25 Nm
• Always replace.
• Self-locking
• Quantity: 3
• For the mounting bracket to the bulkhead.
10 Hose/Line Assembly
• For the correct allocation, refer to the Parts Catalog
• To remove, remove the battery and battery tray.
• Removing and installing, refer to => [ Clutch Hydraulic Hose/Line ] Service and Repair.
11 Bracket
• For the hose/line assembly - item 10 -.
• Attached to the body.
• Covered by the assembly mounting.
• Bracket differentiation, refer to => [ Bracket Differentiation ].
12 Line
• For the correct allocation, refer to the Parts Catalog.
• To remove, remove the battery and battery tray.
• Removing and installing, refer to => [ Clutch Hydraulic Hose/Line ] Service and Repair.
13 Bracket
• For the line - item 12 -.
• Attached to the body.
• Covered by the assembly mounting.
• Bracket differentiation, refer to => [ Bracket Differentiation ].
14 Seal/O-ring
• Installed on the line connection.
• Install using brake fluid.
• Seal/O-ring version, refer to => [ Seal/O-ring for the Hose/Line Assembly or Line ].
• For the correct allocation, refer to the Parts Catalog.
15 Breather Assembly
• Removing and installing, refer to => [ Breather Assembly ] Removal and Replacement.
16 Clip
• To remove and install the hose/line assembly or line and breather, pull the clip all the way out.
17 Valve
• Clutch system, bleeding. Refer to => [ Clutch System, Bleeding ] Procedures.
18 Cap
19 Clutch Slave Cylinder
• The gasket can only be replaced when the transmission is removed.
• Removing and installing, refer to => [ Clutch Slave Cylinder with Release Bearing ] Clutch Slave Cylinder with Release Bearing.
20 Transmission
Seal/O-ring for the Hose/Line Assembly or Line
• The seal/O-ring must be installed in the groove - arrows 1 and 3 -.
Plastic Supply Hose
• The seals - 2 - must be inside the supply hose - 1 -.
Bracket Differentiation
