ABS Mark 60 EC (ABS/EDL/ASR/ESP) Assembly Overview

ABS Mark 60 EC (ABS/EDL/ASR/ESP) Assembly Overview






1 ABS Hydraulic Unit (N55)

• Removing and installing, (vehicles with a 5-cylinder gasoline engine), refer to => [ ABS Control Module and ABS Hydraulic Unit ] ABS Control Module and ABS Hydraulic Unit.

• Removing and installing, (vehicles with a 4-cylinder gasoline engine), refer to => [ ABS Control Module and ABS Hydraulic Unit ] ABS Control Module and ABS Hydraulic Unit.

• Disconnect the ABS control module from the ABS hydraulic unit. Refer to => [ ABS Control Module, Separating from ABS Hydraulic Unit ] ABS Control Module, Separating from ABS Hydraulic Unit.

2 ABS Control Module (w/EDL) (J104)

• Removing and installing, (vehicles with a 5-cylinder gasoline engine), refer to => [ ABS Control Module and ABS Hydraulic Unit ] ABS Control Module and ABS Hydraulic Unit

• Removing and installing, (vehicles with a 4-cylinder gasoline engine), refer to => [ ABS Control Module and ABS Hydraulic Unit ] ABS Control Module and ABS Hydraulic Unit.

• Disconnect the ABS control module from the ABS hydraulic unit. Refer to => [ ABS Control Module, Separating from ABS Hydraulic Unit ] ABS Control Module, Separating from ABS Hydraulic Unit.

3 Bolt

• 2 Nm +/- 0.8 Nm

• Quantity: 4

• Always replace if removed.

4 Brake Line

• 14 Nm

• To left front brake caliper.

• Identification: Diameter 5.25 mm and tube fitting with M10 x 1 thread.

5 Brake line

• 14 Nm

• ABS hydraulic unit for the master brake cylinder/primary piston circuit.

• Identification: 6.5 mm and tube fitting with M12 x 1 thread

6 Brake Line

• 14 Nm

• To right front brake caliper.

• Identification: 5.25 mm and tube fitting with M12 x 1 thread.

7 Brake Line

• 14 Nm

• ABS hydraulic unit for the master brake cylinder/secondary piston circuit.

• Identification: 6.5 mm and tube fitting with M12 x 1 thread.

8 Brake Line

• 14 Nm

• Master brake cylinder/primary piston circuit for the ABS hydraulic unit.

• Identification: 6.5 mm and tube fitting with M12 x 1 thread.

9 Brake Line

• 14 Nm

• Master brake cylinder/secondary piston circuit for the ABS hydraulic unit.

• Identification: 6.5 mm and tube fitting with M12 x 1 thread.

10 Brake Booster with Master Brake Cylinder

• Assembly overview, refer to => [ Brake Booster and Master Brake Cylinder Assembly Overview ] Brake Booster and Master Brake Cylinder Assembly Overview.

• Brake booster, removing and installing, refer to => [ Brake Booster ] Brake Booster for 2.5L Engine or => [ Brake Booster ] Brake Booster for 2.0L TFSI Engine.

• Brake master cylinder, removing and installing, refer to => [ Master Brake Cylinder ] Master Brake Cylinder for 2.5L Engine or => [ Master Brake Cylinder ] Master Brake Cylinder for 2.0L TFSI Engine.

11 Brake Line

• 14 Nm

• To left rear brake caliper/brake cylinder.

• Identification: 5.25 mm and tube fitting with M12 x 1 thread.

12 Brake Line

• 14 Nm

• To the right rear brake caliper/brake cylinder.

• Identification: Diameter 5.25 mm and tube fitting with M10 x 1 thread.

13 Bolt

• 8 Nm

14 Rubber Insulation

15 Bracket

• After installing, make sure it fits properly.

16 Bolt

• 8 Nm

• Quantity: 3

17 Nut

• 8 Nm

• Quantity: 2

18 Bracket

19 Rubber Insulation

• Do not press the rubber bushings out of the bracket when installing the mount.