Operation CHARM: Car repair manuals for everyone.

Engine Code CBUA






Front Exhaust Pipe with Catalytic Converter Overview






1 Exhaust Manifold

Coat the stud bolts with hot bolt paste (G 052 118 A3).

2 Gasket

Always replace.

Note the installed position:

The gasket recess - arrow A - must be located at the exhaust manifold recess - arrow B -.

3 Connector

Black, 4 pin

4 Oxygen Sensor in Bank 1 Center Three Way Catalytic Converter (G465)

55 Nm

Use the ring spanner 7-piece set (3337) for removal and installation.

The threads of new oxygen sensors are coated with assembly paste.

When reusing an old oxygen sensor again, only use hot bolt paste (G 052 112 A3) to grease the threads, do not let the paste get onto the slits of the oxygen sensor body.

If the sealing ring is leaking cut if off and replace it.

5 Spring Nut

Insert from the front.

6 Clamp

Before tightening, ensure the exhaust system is free of tension. Refer to => [ Exhaust System, Installing ] Exhaust System, Installing.

Installed position, refer to => [ Installed Position of Clamp ].

Tighten the nuts evenly.

7 Nut

23 Nm

8 Nut

20 Nm

9 Oxygen Sensor after Three Way Catalytic Converter (G130)

55 Nm

Use the ring spanner 7-piece set (3337) for removal and installation.

The threads of new oxygen sensors are coated with assembly paste.

When reusing an old oxygen sensor again, only use hot bolt paste (G 052 112 A3) to grease the threads, do not let the paste get onto the slits of the oxygen sensor body.

If the sealing ring is leaking cut it off and replace it.

10 Connector

Brown, 4 pin

Installed position, refer to => [ Harness Connector for Oxygen Sensors - Installed Position ].

11 Front Tunnel Bridge

12 Bolt

5 Nm

13 Heat Shield

For the catalytic converter.

14 Bolt

23 Nm

15 Suspended Mount

Replace if damaged.

16 Bolt

10 Nm

17 Front Exhaust Pipe with Catalytic Converter

Protect from shocks and impact stress.

With a coupling element.

Do not bend the coupling element more than 10° - otherwise it may get damaged.

Removing and installing, refer to => [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe with Catalytic Converter.

Installing the exhaust system free of tension, refer to => [ Exhaust System, Installing ] Exhaust System, Installing.

18 Nut

23 Nm

Replace

Installed Position of Clamp





The - arrow - points in the direction of travel.

- Align the clamp - 1 - to the mark on the catalytic converter - 2 -.

- a - = 5 mm

The bolts must be on the right side. They must not project beyond the lower edge of the clamp.

Harness Connector for Oxygen Sensors - Installed Position





The connectors are located to the right, on the vehicle floor under the cover.

1. Harness connector for the oxygen sensor after three way catalytic converter

2. Bracket

3. Harness connector for oxygen sensor in bank 1 center three way catalytic converter