Operation CHARM: Car repair manuals for everyone.

Clutch Overview, LuK






Clutch Overview, LuK






1 Dual Mass Flywheel

Removing and installing.

Make sure it fits securely on the centering pins.

Keep the clutch lining contact surface free of grooves, oil and grease.

Follow the removal procedure, refer to => [ Dual Mass Flywheel, Removing ].

2 Clutch Disc

For the correct allocation, refer to the Parts Catalog.

Removing and installing, refer to => [ Clutch, LuK ] Clutch, LuK.

Only replace together with the SAC pressure plate.

Installed position, refer to => [ Clutch Disc Installed Position ] Clutch, LuK.

3 SAC Pressure Plate

SAC = "Self Adjusting Clutch"

Only replace together with the clutch disc.

For the correct allocation, refer to the Parts Catalog.

Removing and installing, refer to => [ Clutch, LuK ] Clutch, LuK.

Checking the ends of the diaphragm spring. Refer to => [ Checking the Ends of the Diaphragm Spring ] Clutch, LuK.

Checking the spring and rivet connections. Refer to => [ Checking the Ends of the Diaphragm Spring ] Clutch, LuK.

Only check the position of the adjustment mechanism with a new pressure plate. Refer to => [ Only check the position of the adjustment mechanism with a new pressure plate. ] Clutch, LuK.

4 Bolt

M6 - 13 Nm

M7 - 20 Nm

Quantity: 6

Loosen and tighten in small steps and in a diagonal sequence.

Dual Mass Flywheel, Removing





To prevent damage to the dual mass flywheel when removing, the bolts - B - must not be loosened using an air powered or impact wrench. loosen and remove the bolts - B - by hand only.

- Rotate the flywheel - A - until the bolts - B - line up with the holes - arrows -.

- Make sure the bolt heads - B - do not touch the flywheel - arrows - when removing them otherwise the flywheel will damage them.

Dual mass flywheel removing and installing.