Engine, Installing

Engine, Installing

Installation is performed in the reverse order of removal. When doing this note the following:

Note the following whenever working inside the engine compartment due to limited space:

• Route all lines and wires in their original locations.

• Ensure sufficient clearance to all moving or hot components.

Vehicles with a Manual Transmission

- Grease the splines of the input shaft lightly with grease for clutch plate splines (G 000 100).

- Check and install the clutch and clutch mechanism.

Continuation for all Vehicles

- Install the engine mounts to the engine, shake the engine/transmission assembly to align it and tighten the mounts.

• For the engine and transmission mount bolt tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

- Install the front exhaust pipe with catalytic converter. Refer to => [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe with Catalytic Converter.

- Install the right drive axle and secure the left drive axle to the transmission.

- Install the power steering pump.

- Install the Air Conditioning (A/C) compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belts ] Ribbed Belts.

- Install the fan shroud. Refer to => [ Fan Shroud and Fans ] Fan Shroud and Fans.

- Reset the lock carrier service position. Procedures

- Install the noise insulation.

Vehicles with a Manual Transmission

- Install the shift mechanism and adjust it.

- Install the clutch slave cylinder.

Vehicles with a Automatic Transmission

- Install the selector lever cable and adjust it.

Continuation for all Vehicles

- Install the battery.

- Bleed the fuel system. Refer to => [ Fuel System, Filling and Bleeding ] Fuel System, Filling and Bleeding.

- Fill the coolant. Refer to => [ Draining and Filling ] Procedures.

- Adapt the Engine Control Module (ECM). Refer to "Guided Functions" in the vehicle diagnostic tester.

- Perform a vehicle system test. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

- End the "Guided Fault Finding".

Perform a road test, follow all safety precautions when performing the road test. Refer to => [ Test and Measuring Instruments during a Test Drive ] Test and Measuring Instruments during a Test Drive.

- Perform another vehicle system test and correct any faults.

Tightening Specifications