Operation CHARM: Car repair manuals for everyone.

Component Location Overview






Component Location Overview

Components A through E are not shown in the exploded view illustration.






1 - Camshaft Adjustment Valve 1 (N205)

Removing and installing, refer to => [ Camshaft Adjustment Valve 1 N205 ] Service and Repair.

2 - Wastegate Bypass Regulator Valve (N75)

3 - Turbocharger Recirculation Valve (N249)

4 - Ignition Coils with Power Output Stages

Removing and installing, refer to => [ Ignition Coil with Power Output Stage ] Service and Repair.

Ignition coil 1 with power output stage (N70).

Ignition coil 2 with power output stage (N127).

Ignition coil 3 with power output stage (N291).

Ignition coil 4 with power output stage (N292).

The ignition coils must be pulled out of the cylinder head using the ignition coil puller (T40039).

5 - Engine Control Module (J623)

Removing and installing, refer to one of the following:

Passat and CC through 11.10. Refer to => [ Engine Control Module J623, Passat and CC through 11.10 ] Engine Control Module J623, Passat and CC through 11.10.

GTI (from MY 2010) Eos from 12.08 and CC from 12.10. Refer to => [ Engine Control Module J623, GTI (from MY 2010) Eos from 11.08 and CC from 11.10 ] Engine Control Module J623, GTI (from MY 2010) Eos from 11.08 and CC from 11.10.

6 - High Pressure Pump

Installed location, refer to => [ High Pressure Pump ].

Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump.

High Pressure Pump Overview. Refer to => [ High Pressure Pump Overview ] High Pressure Pump Overview.

7 - Fuel Pressure Regulator Valve (N276)

8 - Engine Coolant Temperature Sensor on Radiator Outlet (G83)

GTI, Eos, Passat and CC: inside the lower radiator connection, refer to => [ Radiator, Fan Shroud and Fan Overview ] Radiator, Fan Shroud and Fan Overview.

Tiguan: in the coolant hose, refer to => [ Radiator, Fan Shroud and Fan Overview ] Radiator, Fan Shroud and Fan Overview.

9 - Vacuum Diaphragm for the Channel Separating Plate

10 - Intake Manifold Runner Control Valve (N316)

11 - Engine Speed Sensor (G28)

12 - Charge Air Pressure Sensor (G31)

13 - Knock Sensor 1 Connector

14 - Camshaft Position Sensor 2 Connector

15 - 8 Pin Connector for Fuel Injectors

16 - Throttle Valve Control Module (J338)

With the EPC throttle drive (G186) , EPC throttle drive angle sensor 1 (G187) and EPC throttle drive angle sensor 2 (G188).

After replacing the throttle valve control module, it must be adapted to the Engine Control Module (ECM). Refer to the vehicle diagnostic tester

17 - EVAP Canister Purge Regulator Valve 1 (N80)

With a check valve/restrictor as one unit.

To remove and install, remove the intake manifold.

18 - Intake Air Temperature Sensor (G42)

Bolted to the front of the intake manifold. Refer to => [ Intake Manifold Overview ] Intake Manifold Overview.

19 - Knock Sensor 1 (G61)

On the front of the cylinder block, under the intake manifold.

Bolt tightening specification: 20 Nm.

20 - Engine Coolant Temperature Sensor (G62)

21 - Camshaft Position Sensor (G40)

Bolted on the front of the cylinder head cover.

22 - Fuel Pressure Sensor (G247)

On the fuel rail, refer to => [ Fuel Rail and Injector Overview ] Fuel Rail and Injector Overview.

23 - Intake Manifold Runner Position Sensor (G336)

On the right side of the intake manifold.

To remove and install, remove the intake manifold. Refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold with Fuel Rail.

24 - Oil Pressure Switch (F1)

In the accessory bracket, refer to => [ Oil Filter/Oil Cooler and Oil Pressure Switch Overview ] Service and Repair.

A - Data Link Connector (DLC)

In the drivers side foot well.

B - Mass Airflow Sensor (G70) and Intake Air Temperature Sensor 2 (G299)

Removing and installing, refer to => [ Mass Airflow Sensor G70 ] Service and Repair.

C - Accelerator Pedal Position Sensor (G79) and Accelerator Pedal Position Sensor 2 (G185)

On the accelerator pedal (both sensors are stored in one housing).

If the accelerator pedal module or ECM is replaced in vehicles with a automatic transmission, the kick down function must be adapted.

Removing and installing, refer to => [ Accelerator Pedal Module ] Accelerator Pedal Module.

D - Coolant Fan Control Module (J293)

The coolant fan control module is integrated in the coolant fan.

E - Fuel Injectors

In the fuel rail

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors.

Cylinder 1 fuel injector (N30).

Cylinder 2 fuel injector (N31).

Cylinder 3 fuel injector (N32).

Cylinder 4 fuel injector (N33).

High Pressure Pump





1 Fuel pressure regulator valve
2 High pressure fuel pump

Intake Manifold Runner Control Valve





1 Vacuum diaphragm for the channel separating plate
2 Intake manifold runner control valve

Mass Airflow (MAF) Sensor and Intake Air Temperature (IAT) Sensor 2





1 MAF sensor and IAT sensor 2

Engine Speed Sensor





1 Engine speed sensor

Camshaft Position (CMP) Sensor





1 CMP sensor

Connectors





1 CMP sensor
2 Knock sensor 1
3 8 pin connector for fuel injectors

Engine Coolant Temperature (ECT) Sensor





1 ECT sensor

Under the intake manifold (the intake manifold is not shown in the illustration).

Charge Air Pressure Sensor





1 Charge air pressure sensor

Components on Turbocharger





1 Turbocharger
2 Wastegate bypass regulator valve
3 Turbocharger recirculation valve

Observe the Installed Position of the Turbocharger Recirculation Valve