Operation CHARM: Car repair manuals for everyone.

Glass Panel Cables







Glass Panel Cables

Removing

All screws are microencapsulated and must always be replaced.

Screw tightening torque: 3 Nm.






- Loosen the end eyes - 3 and 6 - on tensioning bands - 2 and 5 - on the outside of the main hinge.

- Remove tensioned headliner without loosening additional tensioning bands. Refer to => [ Tensioned Headliner, Removing ] Tensioned Headliner, Removing

- Remove tensioned headliner rail. Refer to => [ Tensioned Headliner Rail, Removing ] Tensioned Headliner Rail, Removing.






- Remove screws - 3 - and remove sunroof motor - 2 - from mount - 4 -.

When the luggage compartment trim is installed, make sure the support is not positioned in the opening on the longitudinal member.

To support roof, both sides of luggage compartment trim should be either removed or installed.

The bypass screw on the hydraulic pump must be opened after the repair position has been reached on vehicle from May 2007. This prevents damaging the hydraulic system.






- Open roof with convertible top operating switch until it is just before the position shown.

- Place Hinge Supports (VAS 6365) in lowest position - 2 -.

- Place the hinge supports (VAS 6365) in the mounting hole in the main hinge - 1 - and rotate the base - 4 - so that it is not positioned in the opening in the longitudinal.

- Switch the ignition off. The roof lowers in stages until the supports are resting on the longitudinal member.






- Remove the bolts - 1 -.

- Remove cover - 2 - from mount - 4 - and remove intermediate shaft - 3 -.






- First mark position of sliding blocks - 7 -.

- Only loosen screws - 6 - on sliding block - 7 -, do not remove.

- Move the roof pillar toward the outside - arrows a - until the slider in the slotted guide rail - 4 - can be guided over to front guide rails - 2 - without touching.

- Pull the glass panel out approximately 25 cm.






- Loosen the glass panel cables - 2 - from the slotted guide rails - 3 -.

- Remove cables from rear guide rails.

Installing






- Guide glass panel cables - 2 - into rear guide rails.

- Insert glass panel cables - 2 - in guide rail mount - 3 -.

The - arrow - points to the direction of travel.






- Place sunroof motor - 2 - in mount on guide tube - 4 -.

- Install 3 bolts 3- 3 -, tightening specification 4.5 Nm.

- Crank glass panel back as far as "stop" using emergency operation.

- Position sliding blocks on applied markings and tighten screws. Tightening specification: 9.5 Nm.

- Close the CSC roof and remove the hinge supports (VAS 6365).

- Install the intermediate shaft and the sunroof motor.

- Install the tensioned headliner and loosened tensioning cable.

- Adapt sunroof motor.