FNR-G Caliper Overview

FNR-G Caliper Overview

• After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

• Use brake charger/bleeder unit (VAS 5234) or extraction device (V.A.G 1869/4) to extract brake fluid from brake fluid reservoir.

• Before removing brake caliper or disconnecting brake hose, brake pedal depressor (V.A.G 1869/2) must be inserted (this dissipates pressure).






1 Cover Plate

2 TORX(R) Bolt

• 12 Nm

3 Brake Rotor

• Internally vented, 345 mm diameter

• Thickness 30 mm

• Wear limit: 27 mm

• Must always be replaced together on both sides of axle.

• Remove brake caliper and brake carrier before removing.

4 TORX(R) Bolt

• 4 Nm

5 Brake Carrier

• Bolt to wheel bearing housing.

6 Spring

• Insert in brake pad retaining spring and press below brake carrier.

7 Ribbed Bolt

• Clean if using again.

• Tightening specification for the ribbed bolts.

8 Brake Pads

• Thickness 14 mm without backing plate.

• With wear indicator.

• When wear limit is reached (limit: approximately 4 mm), the warning lamp lights up in instrument cluster.

• Wear limit: 2 mm without backing plate

• Must always be replaced together on both sides of axle.

• Removing and Installing, refer to => [ Brake Pads, FNR-G ] Brake Pads, FNR-G

9 Brake Caliper

• Do not remove the brake hose/brake line when changing the brake pads.

• Must not be separated from each other.

• Removing and Installing, refer to => [ Brake Caliper, FNR-G ] Brake Caliper, FNR-G.

• Servicing, refer to => [ Brake Caliper Overview, FNR-G ] Brake Caliper Overview, FNR-G.

10 Guide Pins

• 30 Nm

11 Cap

• Remove

12 Washer

13 Vibration Damper

14 Bolt

• 10 Nm

15 Dust Cap

16 Bracket

17 Bolt

• 15 Nm

18 Brake Line

• 14 Nm

19 Brake Hose

20 Hex Socket Head Bolt

• 8 Nm

21 Bracket

22 Spring Clamp

Tightening Specification for the Ribbed Bolts

• Tighten the ribbed bolts in 2 steps.