Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

For the engine/transmission mount tightening specifications, refer to the following:

GTI, Eos, Passat and CC, refer to => [ Engine/Transmission Mount Overview ] Service and Repair.

Install in the reverse order of removal. Note the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.

Ensure sufficient clearance to all moving or hot components.

- Insert new alignment sleeves for centering the engine/transmission in the cylinder block.

- Engage the intermediate plate at the sealing flange and slide it onto alignment sleeves - arrows -.






with a Manual Transmission

- Grease the splines of the input shaft lightly with grease for clutch plate splines (G 000 100).

- Inspect and install the clutch and clutch mechanism.

with a Direct Shift Gearbox (DSG(R))

- Replace the needle bearings in the crankshaft. Refer to => [ Crankshaft Needle Bearings ] Service and Repair.

- Adjust the selector lever cable after installing.

Continuation for All

- Make sure there is enough clearance to the subframe and radiator when installing the engine/transmission subassembly.

- Adjust the engine/transmission mounts. Refer to the following:

GTI and Eos, refer to => [ Engine/Transmission Mount, Adjusting ] Engine/Transmission Mount, Adjusting.

For the engine/transmission mount tightening specifications, refer to the following:

GTI, Eos, Passat and CC, refer to => [ Engine/Transmission Mount Overview ] Service and Repair.

- Connect the vehicle diagnostic tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.

- Perform a road test.

- Then, perform a vehicle system test again and repair any occurring malfunctions.

Generate a readiness code if the DTC memory was erased. Refer to "Guided Functions" in the vehicle diagnostic tester.

Tightening Specifications