Operation CHARM: Car repair manuals for everyone.

2.5L






Generator Overview


Follow the procedure in the Repair Information when disconnecting and connecting the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

Check the generator.






1 Internal Multi-Point Bolt

25 Nm

M8 x 60

2 Internal Multi-Point Bolt

25 Nm

M8 x 110

3 Hex Socket Head Bolts

25 Nm

M8 x 30

Quantity: 4

4 Generator Cap

5 Phillips Head Screws

2 Nm

M4 x 20

6 Cap For The Carbon Brushes

7 Voltage Regulator

Removing and installing voltage regulator, refer to => [ Voltage Regulator, Bosch ] Voltage Regulator, Bosch or => [ Voltage Regulator, Valeo ] Voltage Regulator, Valeo.

8 Generator

Generator, removing and installing, refer to => [ Generator ] Generator.

Generator (GEN), checking, refer to => [ Generator, Checking ] Testing and Inspection.

Securing B+ wire to generator, refer to => [ B+ Cable Mount on Generator ] Procedures.

Generator ribbed belt pulley, removing and installing, refer to => [ Ribbed Belt Pulley Without Freewheel ] Ribbed Belt Pulley Without Freewheel, => [ Ribbed Belt Pulley with Freewheel, Bosch ] Ribbed Belt Pulley With Freewheel, Bosch or => [ Ribbed Belt Pulley with Freewheel, Valeo ] Ribbed Belt Pulley With Freewheel, Valeo.

9 Ribbed Belt

Ribbed belt, checking, refer to => [ Ribbed Belt, Checking ] Testing and Inspection.

10 Collar Bolts

25 Nm

M8 x 90

Quantity: 2

11 Socket Head Bolt

23 Nm

12 Lower Idler Pulley With Bracket

For air conditioning compressed ribbed belt.

13 Air Conditioning Compressor Ribbed Belt Tensioner

35 Nm

14 Generator and Coolant Pump Ribbed Belt Tensioner

35 Nm

15 Socket Head Bolt

8 Nm

M6

16 Upper Idler Pulley With Bracket

17 Accessories Bracket

For generator and A/C compressor

18 Centering Sleeves

Quantity: 2

No Illustration

M8 B+ line nut to the rear side of the generator - 15 Nm

M5 wire clamp nut to the rear side of the generator - 3.2 Nm