Exhaust Gas Recirculation: Service and Repair

Exhaust Gas Recirculation System Component Overview

• Replace the self-locking nuts, the seals, the gaskets and clamps.

• Hoses are secured with spring type clamps.

• Hose clip pliers (VAS 6362) or (VAS 6340) are recommended for installing spring clamps.






1 Gasket

• Always replace.

• Pay attention to the installed position.

2 Connecting Pipe

• To remove and install, also loosen the adapter (- item 33 - in the => [ Turbocharger and Components Overview ] Turbocharger and Components Overview) at the turbocharger.

3 to the Adapter

• See - item 33 - in the => [ Turbocharger and Components Overview ] Turbocharger and Components Overview.

4 Seal

• Replace if damaged.

5 Bolt

• 8 Nm

6 Cooler

• For the Exhaust Gas Recirculation (EGR) system.

7 Nut

• 23 Nm

• Installed on the stud bolt (- item 17 - in the => [ Turbocharger and Components Overview ] Turbocharger and Components Overview on the turbocharger.

8 Control Line

• 23 Nm

• Do not change the angles of the control line.

• For the exhaust pressure sensor 1 installed location: near the oil filler tube.

• To loosen at the EGR housing (- item 16 -) remove the EGR filter (- item 9) -.

• Install without tension.

9 Filter

• For EGR system.

10 Nut

• 23 Nm

• Secures the control line to the exhaust manifold/turbocharger, with heat shield to the cylinder head stud.

11 to the Particulate Filter

12 Securing Clamp

• 3.5 Nm

• Always replace.

• Note the installed position, refer to => [ Clamps and Exhaust Gas Temperature Sensor, Installed Position ] Service and Repair.

13 Bolt

• 23 Nm

14 Valve 2 for EGR (N213)

• Mark the installed position before removing.

• Always clean the fitting area on the valve and housing and lubricate lightly if necessary.

15 Coolant Hose

• Make sure it is secure.

• Coolant hose connection diagram. Refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

16 Housing

• For the EGR system.

17 EGR Temperature Sensor (G98)

• 20 Nm

• Cut off the seal and replace if it is damaged or leaks.

• Follow the tightening specification.

• Removing and installing, refer to => [ EGR Temperature Sensor G98 ] Service and Repair.