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Transmission and Clutch Housings Overview






Transmission and Clutch Housings Overview






1 Transmission Housing

When replacing: Adjust the input shaft and the differential. Refer to => [ Adjustment Overview ] Adjustment Overview.

2 Needle Bearing

For the output shaft.

Removing, refer to => [ Removing the Needle Bearing ] Transmission and Clutch Housings.

Installing and securing, refer to => [ Installing the Needle Bearing ] Transmission and Clutch Housings.

3 Oil Fill Plug

35 Nm

The transmission fluid level cannot be checked by removing the oil fill plug.

If the transmission was disassembled, it must be filled before being installed again.

4 Outer Race/Tapered Roller Bearing

For the output shaft.

Removing and installing, refer to => [ Output Shaft ] Output Shaft.

When replacing: Adjust the output shaft. Refer to => [ Output Shaft, Adjusting ] Output Shaft, Adjusting.

5 Adjusting Shim

For the output shaft.

Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.

6 Adjusting Shim

For the input shaft.

Adjustment overview, refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.

7 Outer Race/Tapered Roller Bearing

For the input shaft.

Removing and installing, refer to => [ Input Shaft ] Input Shaft.

When replacing: adjust the input shaft. Refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.

8 Outer Race/Tapered Roller Bearing

For the input shaft.

Removing and installing, refer to => [ Input Shaft ] Input Shaft.

When replacing: Adjust the input shaft. Refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.

9 Needle Sleeve

Removing and installing, refer to => [ Reverse Shaft ] Reverse Shaft.

10 Alignment Sleeve

Quantity: 2

11 Clutch Housing

When replacing: Refer to the adjustment overview. Refer to => [ Adjustment Overview ] Adjustment Overview.

12 Guide Sleeve

With a seal for the drive axle and a vulcanized O-ring.

Removing the seal, refer to => [ Removing the Seal from the Guide Sleeve ] Transmission and Clutch Housings.

Installing the seal, refer to => [ Installing the Seal all the way into the Guide Sleeve ] Transmission and Clutch Housings.

Remove the guide sleeve to replace the seal.

If the O-ring is damaged, then replace the guide sleeve and the O-ring.

13 Bolt

Tightening specification, see - item 6 - in => [ Clutch Release Mechanism Overview ] Description and Operation.

14 Seal

Removing and installing, refer to one of the following:

=> [ Left Flange Shaft and Seal ] Left Flange Shaft and Seal.

=> [ Right Flange Shaft, Seal with Sleeve (One-Piece) ] Final Drive, Differential (0A4 Manual Transmission)Right Flange Shaft, Seal With Sleeve (One-Piece).

=> [ Right Flange Shaft, Seal and Sleeve (Two-Piece) ] Right Flange Shaft, Seal and Sleeve (Two-Piece).

15 Sleeve

For the seal - item 14 -.

Removing, refer to => [ Prying out the Sleeve ] Transmission and Clutch Housings.

Installing, refer to => [ Installing the Sleeve ] Transmission and Clutch Housings.

16 Seal and Sleeve (One-Piece)

If the seal is damaged, then replace both the seal and sleeve.

Removing, refer to => [ Removing the Seal and Sleeve ] Transmission and Clutch Housings.

Installing, refer to => [ Installing the Seal and Sleeve ] Transmission and Clutch Housings.

17 Oil Drain Plug

35 Nm

18 Outer Race/Tapered Roller Bearing

For the differential.

Removing and installing, refer to => [ Differential ] Service and Repair.

When replacing: adjusting the differential. Refer to => [ Differential, Adjusting ] Differential, Adjusting.

19 Magnet

Held in place by the housing joint surface.

20 Oil Catch Tray

Install the oil catch tray into the transmission housing. Refer to => [ Installing the Oil Catch Tray into the Transmission ] Transmission and Clutch Housings.

21 Outer Race/Tapered Roller Bearing

For the differential.

Removing and installing, refer to => [ Differential ] Service and Repair.

When replacing: adjusting the differential. Refer to => [ Differential, Adjusting ] Differential, Adjusting.

22 Adjusting Shim

For the differential.

Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.

23 Seal

Removing and installing, refer to one of the following:

=> [ Left Flange Shaft and Seal ] Left Flange Shaft and Seal.

=> [ Right Flange Shaft, Seal with Sleeve (One-Piece) ] Final Drive, Differential (0A4 Manual Transmission)Right Flange Shaft, Seal With Sleeve (One-Piece).

=> [ Right Flange Shaft, Seal and Sleeve (Two-Piece) ] Right Flange Shaft, Seal and Sleeve (Two-Piece).