Engine, Installing

Engine, Installing

Tightening specifications, refer to => [ Tightening Specifications ] Tightening Specifications.

Installation is performed in the reverse order of removal. When doing this note the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

Vehicles with a Manual Transmission:

- Grease the splines of the input shaft lightly using grease for clutch plate splines (G 000 100).

- Check and install the clutch and clutch mechanism.

Continuation for all Vehicles:

- First, firmly secure the engine mount to the engine, then align the engine/transmission free of tension via a shaking motion and tighten the engine/transmission mount bolts.

• Tightening specifications, refer to => [ Tightening Specifications ] Tightening Specifications.

• Electrical connections and routing.

- Install the subframe.

- Install the front exhaust pipe. Refer to => [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe with Catalytic Converter.

- Install the right and left drive axles to the transmission.

- Install the Air Conditioning (AC) compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Service and Repair.

- Install the noise insulation.

Vehicles with a Manual Transmission:

- Install the shift mechanism and adjust it, if necessary.

- Install the hydraulic clutch slave cylinder.

Vehicles with a Automatic Transmission:

- Install the selector lever cable and adjust it, if necessary.

Continuation for all Vehicles:

- Install the Engine Control Module (ECM). Refer to the following:

• Vehicles from 11.08, refer to => [ Engine Control Module, from 11.08 ] Service and Repair.

- Install the battery.

- Bleed the fuel system. Refer to => [ Fuel System, Bleeding ] Service and Repair.

- Fill the coolant system. Refer to => [ Draining and Filling ] Procedures.

- Adapt the ECM. Refer to "Guided Functions" in the vehicle diagnostic tester.

- Perform the vehicle system test. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

- Then, end the "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

- Perform a road test.

- After that perform a vehicle system test again and repair any occurring malfunctions.

Tightening Specifications