Procedures
Thread on Subframe Mounting
Observe safety precautions.
• Subframe (suspension subframe) was already removed.
• In the example, thread repair on this vehicle is described for left front retaining bracket for subframe and is to be employed at the other 3 retaining brackets accordingly as necessary.
Special tools, testers and auxiliary items required
• Thread repair set M 12x1.5 (VAS 6058)
• Drill (VAS 6267)
1 Front longitudinal member
2 Threaded plate (welded into subframe retaining bracket)
• The threaded plate is not a replacement part and can be serviced only one time if damaged.
• If damaged again, replace the retaining bracket. Refer to => [ Subframe Retaining Bracket ] Subframe Retaining Bracket.
3 subframe retaining bracket (welded to the longitudinal member)
4 Helicoil thread insert
Contents of Thread Repair Set
1 Spiral drill 12.5 mm diameter
2 Tap M 12 x 1.5
3 Installing spindle
4 Thread insert M 12 x 1.5 x 24 ( (VAS 6058/1) )
5 Peg breaker with magnetic tips
Thread, Servicing
Threads, Drilling
Wear protective eyewear when drilling out the threads.
- Drill out the threads with the spiral drill.
• Use drill (VAS 6267) for drilling and grinding.
• While drilling, drill must be held by a second person using an additional handle.
• Do not angle the drill.
Threads, Cutting
Wear protective eyewear when cutting the thread and when cleaning the threaded bushing with compressed air.
- Cut the threads with the thread tap.
- Clean threaded bushing (blow with pressurized air).
Thread Inserts, Inserting
- Turn the threaded insert - 3 - onto the spindle until the drive peg - 2 - makes contact on drive tab - 1 - of installing spindle.
• Thread insert must be able to be turned easily.
- Screw the threaded insert into the threaded plate until the threaded insert is seated flush with the outer edge of the threaded plate (check visually).
- Then tighten the threaded insert by a 1/4 turn further.
- Remove the spindle.
- Break off thread insert driver tang using tang breaker.
- Install the subframe (suspension subframe).