Operation CHARM: Car repair manuals for everyone.

Procedures






Thread on Subframe Mounting


Observe safety precautions.

Subframe (suspension subframe) was already removed.

In the example, thread repair on this vehicle is described for left front retaining bracket for subframe and is to be employed at the other 3 retaining brackets accordingly as necessary.

Special tools, testers and auxiliary items required

Thread repair set M 12x1.5 (VAS 6058)

Drill (VAS 6267)






1 Front longitudinal member

2 Threaded plate (welded into subframe retaining bracket)

The threaded plate is not a replacement part and can be serviced only one time if damaged.

If damaged again, replace the retaining bracket. Refer to => [ Subframe Retaining Bracket ] Subframe Retaining Bracket.

3 subframe retaining bracket (welded to the longitudinal member)

4 Helicoil thread insert

Contents of Thread Repair Set






1 Spiral drill 12.5 mm diameter

2 Tap M 12 x 1.5

3 Installing spindle

4 Thread insert M 12 x 1.5 x 24 ( (VAS 6058/1) )

5 Peg breaker with magnetic tips

Thread, Servicing

Threads, Drilling


Wear protective eyewear when drilling out the threads.

- Drill out the threads with the spiral drill.






Use drill (VAS 6267) for drilling and grinding.

While drilling, drill must be held by a second person using an additional handle.

Do not angle the drill.






Threads, Cutting


Wear protective eyewear when cutting the thread and when cleaning the threaded bushing with compressed air.

- Cut the threads with the thread tap.






- Clean threaded bushing (blow with pressurized air).

Thread Inserts, Inserting

- Turn the threaded insert - 3 - onto the spindle until the drive peg - 2 - makes contact on drive tab - 1 - of installing spindle.






Thread insert must be able to be turned easily.

- Screw the threaded insert into the threaded plate until the threaded insert is seated flush with the outer edge of the threaded plate (check visually).






- Then tighten the threaded insert by a 1/4 turn further.

- Remove the spindle.

- Break off thread insert driver tang using tang breaker.






- Install the subframe (suspension subframe).