Operation CHARM: Car repair manuals for everyone.

Clutch Overview






Clutch Overview

Make sure the alignment sleeves for centering the engine and transmission are installed in the cylinder block. Install them if necessary.

If the alignment sleeves are missing, it will be difficult to shift, there will be clutch problems and the transmission may make noises (loose rattling).






1 Dual Mass Flywheel

Make sure it fits securely on the alignment sleeves.

Keep the clutch lining contact surface free of grooves, oil and grease.

2 Clutch Disc

Allocation, refer to the Parts Catalog.

Removing and installing, refer to => [ Clutch ] Service and Repair.

Only replace together with the SAC pressure plate.

Installed position, refer to => [ Clutch Disc Installed Position ] Service and Repair.

3 SAC Pressure Plate

SAC = "Self Adjusting Clutch"

Only replace together with the clutch disc.

Allocation, refer to the Parts Catalog.

Removing and installing, refer to => [ Clutch ] Service and Repair.

Checking the ends of the diaphragm spring. Refer to => [ Checking the Ends of the Diaphragm Spring ] Service and Repair.

Checking the spring and rivet connections. Refer to => [ Checking the Spring and Rivet Connections ] Service and Repair.

4 Bolt

M6: 13 Nm

M7: 20 Nm

Loosen or tighten in small steps and in a diagonal sequence.