Operation CHARM: Car repair manuals for everyone.

Brake Carrier







Brake Carrier

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Torque Wrench (V.A.G 1332)

Brake Pedal Actuator (V.A.G 1869/2)

After replacing the brake cylinder, the brake pads and the brake shoes, press the brake pedal once so that the brake shoes are properly seated.

Use Brake filling and bleeding equipment (VAS5234) to extract brake fluid from brake fluid reservoir.

Before removing a brake cylinder, a brake carrier or disconnecting a brake hose from the brake cylinder, the Brake pedal actuator (V.A.G1869/2) should be installed (relieve pressure when doing this).

Removing

- Loosen the wheel bolts.

- Raise the vehicle.

- Remove the wheel.

- Reset brake. Refer to => [ Reset Rear Drum Brake ] Procedures.

- Remove brake drum. Refer to => [ Brake Drum ] Brake Drum.

- Removing, wheel bearing unit.

- Remove the brake shoes. Refer to => [ Brake Drum ] Brake Drum.

- Remove the brake cylinder. Refer to => [ Brake Cylinder ] Brake Cylinder.

- Remove the threaded connections - arrows -.






- Remove the brake carrier - 1 - with the stub axle from the axle beam.

Cleaning


Do not blow brake system using compressed air, the dust produced is harmful to health!

Use only appropriate solvents for cleaning brake system.

Installing

Install in reverse order of removal. Note the following:

- Clean the contact surfaces for the brake shoes on the support plate and brake carrier.






- Lubricate the contact surfaces - arrows - with adhesive lubricating paste (G 000 650) (6 places on the circumference).

Clean the threaded holes in the axle beam for the bolts - arrows - before installing the brake carrier - 1 -.






If self-locking bolts were installed or if regular bolts were installed with locking fluid, then the threaded holes must be cleaned with a thread cutter. If the holes are not cleaned, then the bolts could break off the next time they are removed.

- Bleed the brake system. Refer to => [ Brake System, Bleeding ] Service and Repair.

- Install the wheel and tighten.

- Adjust parking brake. Refer to=> [ Parking Brake, Adjusting, with Drum Brake ] Parking Brake, Adjusting, with Drum Brake.

Tightening Specification