Operation CHARM: Car repair manuals for everyone.

Catalytic Converter: Testing and Inspection







Catalytic Converter, Checking

Test requirements

Battery voltage at least 12.5 volts.

Oxygen Sensors OK.

No leaks or damage to exhaust system.

If ANY Fuel Trim, misfire, or sensor faults are set, repair those faults BEFORE replacing the Catalytic Converter. Failure to do so will damage the replacement converter.

Function test

- Perform the function test in Diagnostic Mode 06. Refer to => [ Diagnostic Mode 06 - Read Test Results for Specific Diagnostic Functions ] Diagnostic Modes 01 - 09.

- Switch the ignition Off.

If the specified values are exceeded:

- Check the exhaust system for leaks.

- If necessary, repair the leak in the exhaust system.

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

- Perform a road test to verify Repair.

If the DTC does not return:

Erase the DTC memory. Generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

If no leaks are found in the exhaust system:

- Replace the catalytic converter with front exhaust pipe. Refer to the Repair Information.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.