Seat

Seat

Special tools, testers and auxiliary items required

• Airbag adapter (VAS 6282)

• Assembly tool (3399)

• Engine and transmission holder (VAS 6095)

• Fixture for seat repair (VAS 6136)

• Pop rivet pliers (VAS 5072)

• Torque wrench (V.A.G 1331)

• Torque wrench (V.A.G 1783)

• Pliers (3392)

• Door adjusting wrench (3320)

• Socket insert XZN 10 (T10154)

• Removing and installing the left seat is described. Removing and installing the right seat is identical.

• The following describes removing and installing a manual seat. Removing and installing a power seat is identical.

Removing

Observe safety precautions for working on airbags.

- Remove the drawer (if equipped) from the seat.

- Move the seat as far forward as possible using the forward/back adjuster.

Vehicles with Height Adjustment

- Position the seat as far up as possible using the height adjustment.

- Remove the bolts - 3 - and - 4 -.

Vehicles without Height Adjustment

- Remove the bolts - 3 - and - 4 - using the door adjusting wrench (3320) or XZN 10 socket (T10154).

Procedure for all Vehicles

- Move the seat as far to the rear as possible using the forward/back adjuster.

- Disconnect the battery.

- Remove the cap/carpet from the coupling station.

Electrostatic discharges can lead to an unintended deployment of the airbag. Therefore, mechanic must electrostatic discharge him-/herself before disconnecting harness connector. This is done, for example, by briefly touching the chassis or door striker pin.

- Depending on the vehicle equipment level, disconnect the wiring harnesses from the seat at the coupling station.

- Connect the airbag adapter (VAS 6282) to the side airbag wiring harness - 5 -.

- Remove the bolts - 1 - and - 2 -.

If seat is to be lifted out or transported out of the vehicle, it must not be grasped by the attachments, for example, seat belt latch, lever for seat fore/aft adjustment, lever for seat height adjustment or seat trim panels in order to prevent damage.

- Reach between the backrest and seat cushion with the right hand. Grab the front of the seat cushion with the left hand and lift the seat out of the vehicle.






Installation

- Lift seat through the front door and into the vehicle.

- Insert seat into corresponding holes in floor via the centering pins on the tunnel side.

- Tighten the bolt - 1 - (40 Nm).

- Tighten the bolt - 2 - (40 Nm).

When installing seat, if a thread in mounting plate of seat crossmember was damaged, a reworking of the damaged thread is forbidden. In this case, mounting plate of seat crossmember must be replaced.

If there is damage to threads in mounting plate of seat crossmember:

- Replace the seat crossmember mounting plate.

- Remove the airbag adapter (VAS 6282).

- Attach the side airbag wiring harness - 5 - to the coupling station.

- Depending on the vehicle equipment level, attach the remaining wiring harnesses in the coupling station.

- Install the cap/carpet from the coupling station.

- Install the drawer (if equipped) in the seat.

- Turn on the ignition.

Make sure no one is in the vehicle.

- Connect the battery.

- Move the seat as far forward as possible using the forward/back adjuster.

- Tighten the bolt - 3 - (40 Nm).

- Tighten the bolt - 4 - (40 Nm).

When installing seat, if a thread in mounting plate of seat crossmember was damaged, a reworking of the damaged thread is forbidden. In this case, mounting plate of seat crossmember must be replaced.

If there is damage to threads in mounting plate of seat crossmember:

- Replace the seat crossmember mounting plate.