Operation CHARM: Car repair manuals for everyone.

With A Direct Shift Gearbox (DSG(R))






Engine and Transmission, Separating

Special tools, testers and auxiliary items required

Special Hook (10-222 A/20)

Bracket (2024 A/1)

Shop Crane - Load Cap = 700-1200 KG (VAS 6100)

Procedure






Engine/transmission assembly removed and mounted on engine trans. support (T10012).

- Loosen the hose clamps - arrows - and remove the coolant hoses from the transmission fluid cooler.

- Attach the bracket (2024 A/1) to the transmission lifting eyes and secure it with the securing pin - arrow -.






- Attach the shop crane - load cap = 700-1200 KG (VAS 6100) with the special hook (10-222 A/20) to the bracket.

- Free up the wiring harness - arrows - and the connector - 1 - on the bracket.






- Remove the bolts - 1 and 2 - and the starter from the transmission.






- Remove the bolts - 1, 3, 5, 6, 7, 8, 9 and 10 - that connect the transmission to the engine.






The bolt - 3 - is accessible only after the starter is removed.

Ignore - 2 and 4 - and - A -.

- Separate the transmission from the engine.