Engine, Installing
Engine, Installing
Install in reverse order of removal. When doing this note the following:
Servicing the Clutch
- Make sure the alignment sleeves for centering the engine/transmission are installed inside the cylinder block. Install them if necessary.
Installing the Manual Transmission to the Engine
Installing the DSG(R) to the Engine
with a Manual Transmission
- Install the hydraulic line to the hydraulic clutch.
- Install the transmission shift mechanism and adjust if necessary.
- Bleed the clutch.
with a DSG(R)
- Install the transmission selector lever cable and adjust it if necessary.
Continuation for All
- When installing the engine/transmission subassembly make sure there is enough clearance for the subframe and radiator.
- Adjust the engine and transmission mounts. Refer to => [ Engine and Transmission Mount, Adjusting ] Adjustments.
• Make sure the particulate filter is not under stress when installed.
• Replace the self-locking nuts, the seals, the gaskets and clamps.
Danger of causing damage to the coupling element behind the particulate filter when removing and installing:
• Do not bend the coupling element more than 10°. Secure it with the transportation lock (T10404).
• Do not stretch the coupling element.
• Do not damage the wire mesh on the coupling element.
- Install the drive axles.
- Install the right drive axle heat shield and bolts - 1 -.
- Install the subframe.
- Install the Air Conditioning (A/C) compressor.
- Install the battery tray and battery.
- Observe the safety precautions after connecting the battery.
- Fill the coolant. Refer to => [ Draining and Filling ] Procedures.
- Fill and bleed the fuel system. Refer to => [ Fuel System, Filling and Bleeding ] Fuel System, Filling and Bleeding.
- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly. Refer to "OBD" in the vehicle diagnostic tester.
Tightening Specifications
1 Tightening specification for a M12 collar bolt: 75 Nm