Operation CHARM: Car repair manuals for everyone.

Oil Pan, Pump and Balance Shaft Module Overview






Oil Pan, Pump and Balance Shaft Module Overview






1 Oil Drain Plug

30 Nm

With a seal, cannot get lost, rolled onto the drain plug.

2 Oil Pan

Removing and installing, refer to => [ Oil Pan ] Oil Pan.

3 Suction Pipe

Clean the screen if it is dirty.

4 Bolt

9 Nm

5 Connection

To the oil pump.

6 O-ring

Always replace.

7 Oil Pump

Removing and installing, refer to => [ Oil Pump ] Oil Pump.

Make sure both alignment bushings for centering the oil pump to the balance shaft module are actually there before installing.

8 Driveshaft

For oil pump

9 Lock Ring

Must lie in the base of the groove.

Replace a damaged or stretched lock ring.

10 Alignment Bushing

11 Balance Shaft Module

Removing, refer to => [ Balance Shaft Module ] Service and Repair.

Installing a used balance shaft module. Refer to => [ Used Balance Shaft Module, Installing ] Service and Repair.

Installing a new balance shaft module. Refer to => [ New Balance Shaft Assembly, Installing ] Service and Repair.

Make sure both alignment bushings for centering the balance shaft module to the cylinder block are actually there before installing.

12 Spur Gear

For the balance shaft.

13 Bolt

20 Nm + an additional 90° (1/4) turn.

Always replace.

14 Bolt

90 Nm + an additional 90° (1/4) turn.

Always replace.

With a washer.

15 Hub

For the intermediate sprocket.

Always replace.

16 Intermediate Sprocket

Always replace.

To achieve the correct backlash, a coating is applied to the intermediate sprocket. The correct play is achieved as the coating wears away.

Installed position: The part number must be visible.

Make sure the axial bearing disc fits correctly. Refer to => [ Axial Bearing Disc Installed Position ].

17 Axial Bearing Disc

For the intermediate sprocket.

Always replace.

Installed position, refer to => [ Axial Bearing Disc Installed Position ].

For installing the intermediate sprocket, secure to the balance shaft module with grease.

18 Crankcase

With the crankshaft.

Crankshaft toothed gear for the oil pump drive.

19 Bolt

M7 tighten to 13 Nm + an additional 90° (1/4) turn.

M8 tighten to 20 Nm + an additional 90° (1/4) turn.

Always replace.

Observe the tightening sequence.

Installing a new balance shaft module. Refer to => [ New Balance Shaft Assembly, Installing ] Service and Repair.

Install the used balance shaft module. Refer to => [ Used Balance Shaft Module, Installing ] Service and Repair.

20 Alignment Bushing

21 Bolt

9 Nm

22 Oil Pipe

23 Bolt

9 Nm

24 Bolt

Always replace.

Tightening sequence and specification, refer to => [ Oil Pan Bolt Tightening Sequence and Specification ].

Oil Pan Bolt Tightening Sequence and Specification





Replace the oil pan bolts.

- Tighten the bolt in 3 steps:






Axial Bearing Disc Installed Position





Danger of the axial bearing disc slipping behind the intermediate sprocket.

Make sure the axial bearing disc - A - does not slip out of the recesses on the balance shaft module during installation - arrows - which could then get stuck. Secure to the balance shaft module with grease if necessary.