Engine, Installing

Engine, Installing

Installation is performed in the reverse order of removal. When doing this refer to the following safety precautions:

• => [ Working on Fuel System ] Working on Fuel System

• => [ Coolant System ] Coolant System

• => [ Working on Ignition System ] Working on Ignition System

• => [ Clean Working Conditions ] Clean Working Conditions

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

Vehicles with a Manual Transmission:

- Grease the splines of the input shaft lightly with grease for clutch plate splines (G 000 100).

- Check and install the clutch and clutch mechanism.

Continuation for all Vehicles:

- Secure the engine/transmission mounts to the engine/transmission, shake the engine/transmission assembly to align it and tighten the bolts.

• Engine and transmission mount bolt tightening specifications, refer to => [ Tightening Specifications ] Tightening Specifications.

• Electrical connections and routing.

- Install the front exhaust pipe. Refer to => [ Exhaust Pipe with Catalytic Converter ] Service and Repair.

- Install the right drive axle and secure the left drive axle to the transmission.

- Install the power steering pump.

- Install the Air Conditioning (AC) compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belts ] Ribbed Belts.

- Install the fan shroud. Refer to => [ Fan Shroud and Fans ] Fan Shroud and Fans.

- Return the lock carrier from the service position. Procedures

- Install the noise insulation.

Vehicles with a Manual Transmission:

- Install the shift mechanism and adjust it.

- Install the slave cylinder.

Vehicles with a Automatic Transmission:

- Install the selector lever cable and adjust it.

Continuation for all Vehicles:

- Install the battery and the battery tray.

- Bleed the fuel system. Refer to => [ Fuel System, Filling and Bleeding ] Fuel System, Filling and Bleeding.

- Fill the coolant. Refer to => [ Draining and Filling ] Service and Repair.

- Adapt the Engine Control Module (ECM). Refer to "Guided Functions" in the vehicle diagnostic tester.

- Perform a vehicle system test. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

- End the "Guided Fault Finding".

Follow all safety precautions when performing a road test. Refer to => [ Test and Measuring Instruments during Test Drive ] Test and Measuring Instruments during Test Drive.

- Perform a road test. Refer to => [ Test and Measuring Instruments during Test Drive ] Test and Measuring Instruments during Test Drive.

- Perform another vehicle system test and correct any faults.

Tightening Specifications