Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

Install in the reverse order of removal. Note the following:

Note the following whenever working inside the engine compartment due to limited space:

Route all lines and wires in their original locations.

Ensure sufficient clearance to all moving or hot components.

- Make sure there is enough clearance for the subframe and radiator when installing the engine/transmission subassembly.

- Align the engine mount as follows:

There must be at least 10 mm - a - between the engine mount bracket - 2 - and the right longitudinal member.

The casting edge on the engine mount bracket - 2 - must be stand parallel to the engine mount - 1 -.






- Tighten the bolts for the engine mount. Tightening specifications 60 Nm + an additional 90° (1/4) turn.

- Install the pendulum support.

For the engine mount, pendulum support and transmission mount bolt tightening specifications, refer to => [ Engine/Transmission Mounts Overview ] Engine/Transmission Mounts Overview.

- Install the front exhaust pipe with catalytic converters to the exhaust manifolds. Refer to => [ Exhaust Pipe with Catalytic Converter ] Exhaust Pipe with Catalytic Converter.

- Install the drive axles.

- Install the right drive axle heat shield and bolts.

- Install the Air Conditioning (A/C) compressor.

- Install the fan shroud. Refer to => [ Fan Shroud ] Service and Repair.

- Connect the fuel supply line - 1 - and vent line - 2 -.






- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Reset the lock carrier service position. Procedures

- Install the noise insulation.

- Fill the coolant. Refer to => [ Coolant, Draining and Filling ] Service and Repair.

- Connect the Vehicle Diagnostic Tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase any faults.

- Perform a road test.

- Perform another vehicle system test and correct any faults.

Generate a readiness code if the DTC memory was erased. Refer to "Guided Function" in the Vehicle Diagnostic Tester.

Tightening Specifications






For the engine/transmission mount tightening specifications, refer to => [ Engine/Transmission Mounts Overview ] Engine/Transmission Mounts Overview.