Fiber-Optic Cable, Assemble

Fiber-Optic Cable, Assemble

Special tools, testers and auxiliary items required

• Fiber Optic Pliers Repair Set (VAS 6223A)






• Air Hose Pliers (VAS 6228)






• Vehicle Diagnostic Tester

Fiber optic cables must not be sharply bent, bending radius must be no less than 25 mm (1 inch).

Fiber optic cables must not be routed over sharp edges.

The fiber-optic cable must not be dirty or touched with bare fingers.

Fiber optic cables may not be heated.

It is not permitted to twist together 2 fiber optic cables or one fiber optic cable with a copper wire.

Protect the connector and the connection box from dust. Place the cap on the trunk.

Install the tool set for the Pliers (VAS 6223/1).






- Remove the locking pin - arrows -.






- Remove the tool set - arrow - and pull the locking pin back.

Fiber Optic Cable, Cutting To Length






- Establish length of fiber optic cable required.

- Open the (VAS 6223/1) and lay the fiber-optic cables - 1 - in the mount.

- Close the (VAS 6223/1) to cut the fiber-optic cable lengths.

Stripping






- Open the (VAS 6223/1).

- Position the wire stripper in the lower position - arrow -.

- Insert fiber-optic cable into the stripping station.

• Fiber-optic cable must terminate flush to rear side of cutting pliers.

- Close (VAS 6223/1) until stop and keep closed.






- Bend the wire stripper upward - arrow - and remove the fiber-optic cable.


Precision Cutting (Production Of Optical End Face)






- Push the fiber-optic cable - 1 - into the cutting station.

• Insulation must make contact with cutting point stop.

- Close the (VAS 6223/1) and remove the wire.






- Visually inspect the wire - 1 - to make sure that it was cut correctly and that there are no burrs on the front surface.

• Fiber-optic cable is only to be placed on an absolutely clean surface or held in hand.

• Use the cap if there is a risk of the fiber-optic cable surface becoming dirty.

Attaching Brass Pin Contact To Fiber-Optic Cable






- Change tool head - arrow -.






- Move the fuse on the (VAS 6223/1) - arrow - so that the word "Stift" (pin) is legible.

- Insert a brass pin contact - 1 - in the mount.






- Close the securing lever on the (VAS 6223/1) - arrow -.

- Insert the fiber-optic cable into the brass pin contact - arrow - all the way up to the threaded stop and then close the (VAS 6223/1).






- Open the fiber-optic cable pliers and remove the fiber-optic cable along with the brass contact pin.

Do not excessively bend or kink fiber optic cables. (min. bending radius 25 mm).

- Make sure that the brass contact pin - 2 - is secured on the fiber-optic cable - 1 -.






• 4 crimped points must be visible on the brass connecting pin.

• The brass pin contact must not be able to be removed by hand from fiber-optic cable.

• The end face of the fiber-optic cable is located 0.01 to 0.1 mm behind the brass pin contact (visual inspection).

• Connector couplings are available for connecting fiber-optic cables. Refer to Electronic Parts Catalog (ETKA).

• For installing new fiber optic cable in wiring harness connector, refer to => [ Fiber-Optic Cable, Disconnecting From Wiring Harness Connector ] Fiber-Optic Cable, Disconnecting From Wiring Harness Connector.

Corrugated Tube, Install On Fiber Optic Cable






- Cut corrugated tube to appropriate length.

• Use (VAS 6228) or a sharp knife for cutting.

• The corrugated tube must not be cut through using a side cutter under any circumstances

• The corrugated tube must be cut on the wave peak - arrow -, not in the wave trough.

• The corrugated tube must audibly engage in the fiber-optic cable housing when installing.

- Guide the fiber-optic cable into the Pliers for corrugated tube installation (VAS 6223/10) as shown in the illustration.






- Position corrugated tube assembly pliers on slot on the tube.

- Position crimping pliers for fiber-optic cable at slot of corrugated tube. By doing this, fiber-optic cable is fed in corrugated tube.