TDI Manual
Starter
Special tools, testers and auxiliary items required
• Torque Wrench (V.A.G 1331)
• Torque Wrench (V.A.G 1332)
• Spring-Type Clip Pliers (VAS 5024)
Removing
Always follow the instructions in the Repair Information exactly when disconnecting and connecting the battery. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.
- Disconnect the battery => [ Battery, Disconnecting and Connecting ] Service and Repair.
- Remove the air filter housing.
- Slide the cap off the solenoid switch in the - direction of arrow -.
- Remove the positive cable - 1 - and disconnect the connector from terminal 50 - 2 -.
- Disconnect the ground wire from the bolt at the top of the starter - arrow -.
- Remove the bolt at the top of the starter - arrow -.
- Remove the noise insulation.
- Remove the nut - 1 - from the bolt on the bottom of the starter.
- Remove the wire holder - 2 -.
- Unscrew the lower starter mounting bolt - arrow -.
- Remove the starter from the vehicle.
Installing
Installation is performed in the reverse order of removal. Note the following:
- Tighten the threaded connections to the tightening specification found in the overview. Refer to => [ Starter Overview ] Service and Repair.