Operation CHARM: Car repair manuals for everyone.

Undamaged Side Window, Removing







Undamaged Side Window, Removing

The following describes removing and installing the left side window. Removing and installing the right side window is identical.

- Loosen the luggage compartment trim panel at the top...

- Remove the C-pillar trim and D-pillar trim:

- Pull cutting cord - 1 - through adhesive sealant at place shown in picture into vehicle interior at lower area of rear window using awl (V.A.G 1474/2) from separating device for bonded windows (V.A.G 1474 A).






- Insert the cutting cord - 1 - into the window flange behind the seal using the small tube - 2 -.






- Secure an end of the cord - 3 - to the Grip (V.A.G 1351/1) to counterhold.

- Pull other end of cutting cord into interior.






- One suction cup is removed by the spooling tool (V.A.G 1654).

- Secure other end of cord to spooling tool (V.A.G 1654 A) - 4 -.

- Cut window free by moving spooling tool (V.A.G 1654 A) - 4 - accordingly.

Increased counter forces are used at the angle bracket - 3 - positions.

- While cutting window free, push cutting cord with plastic wedge against window in order to have clearance at window flange.