Operation CHARM: Car repair manuals for everyone.

Coolant Pipes







Coolant Pipes

Special tools, testers and auxiliary items required

Drip Tray for VAS 6100 (VAS 6208)

Hose Clip Pliers (VAS 6362)

Removing

- Remove the engine compartment cover. Refer to => [ Engine Compartment Cover ] Service and Repair.

- Remove the front engine cover - 1 - upward.






- Remove the noise insulation.

Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Cover the coolant expansion tank cap with a cloth and then open it slowly to release the pressure in the system.

- Drain the low temperature coolant circuit. Refer to => [ Draining and Filling, Low Temperature Coolant Circuit ] Draining and Filling, Low Temperature Coolant Circuit.

- Disconnect the coolant hoses - arrows - and remove the upper coolant hose - 1 - from the retainers.






- Remove the bolts - 1 through 3 - from the coolant pipes.






- Remove the bolts - 1 and 2 - and remove electric drive power and control electronics cover panel - A -.






- Open both quick-release couplings - arrows - and remove the coolant lines.






- Loosen the vacuum pipe - 1 -. Remove the bolt - 2 - and the coolant hoses - arrows -.






- Remove the coolant pipes and hoses downward.

Installing

Installation is carried out in the reverse order while noting the following:

For the correct tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

Secure all hose connections with hose clamps that are specific to that model. Refer to the Parts Catalog.

Fill the low temperature coolant circuit. Refer to => [ Draining and Filling, Low Temperature Coolant Circuit ] Draining and Filling, Low Temperature Coolant Circuit.

Install the noise insulation.