Operation CHARM: Car repair manuals for everyone.

Brake Caliper







Brake Caliper

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1332)

Brake Pedal Actuator (V.A.G 1869/2)

Removing

Work procedure applies only for replacing or when performing subsequent service work on brake caliper.

- Remove rear wheels.

- Connect bleeder hose of bleeder bottle to bleeder valve of brake caliper and then open bleeder valve.

- Insert (V.A.G 1869/2).

- Close bleeder valve and remove bleeder bottle.

- Disconnect the brake pad wear display connector.

- Remove the wire for the brake pad wear display from the brake caliper.

- Remove brake line from brake caliper.

- Remove brake caliper from wheel bearing housing.

- Remove brake pads. Refer to => [ Brake Pads ] Brake Pads.

Installing

- Install brake pads. Refer to => [ Brake Pads ] Brake Pads.

- Bolt brake caliper onto wheel bearing housing.

- Install brake line on brake caliper.

- Press the wire for the brake pad wear display into the opening in the brake caliper.

- Connect the brake pad wear indicator connectors in the bracket on the brake caliper.

- Remove (V.A.G 1869/2).

- Bleed the brake system. Refer to => [ Brake System, Bleeding ] Brake System, Bleeding.

- Install wheels.

Tightening specification for wheel bolts

Before moving vehicle, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.

Check brake fluid level.