Compression Check: Testing and Inspection
Compression, Checking
Special tools, testers and auxiliary items required
• Spark Plug Removal Tool (3122 B)
• Puller for Ignition Coil (T10095 A)
• Assembly Tool (T10118)
• Torque Wrench (5-50 Nm) (V.A.G 1331)
• Compression Tester (V.A.G 1763)
Test Conditions
• The engine oil temperature is at least 30 °C (86 °F).
• The battery voltage must be at least 11.5 volts.
• All electrical consumers such as, for example, lights and rear window defogger, must be turned off.
• The Air Conditioning (A/C) must be turned off.
• The selector lever must be in the "P" or "N" position.
Test Sequence
- Remove the fuel pump fuse from the fuse holder.
Voltage supply for the fuel pump activation is interrupted when the fuse is removed.
- Place the assembly tool (T10118) on the locking button - arrow - and carefully pull the connector up.
- Slide the puller for ignition coil (T10095 A) on from the straight side of the connector in the - direction of the arrow - and pull out the ignition coil with power output stage.
- Remove the spark plugs using the spark plug removal tool (3122 B).
- Check the compression pressure using the compression tester (V.A.G 1763).
• Using the tester, refer to the operating instructions.
- Let a second mechanic operate the starter just until a pressure increase is no longer indicated on the tester.
Compression Pressure:
- Install the spark plugs using the spark plug removal tool (3122 B) and tighten them to 20 Nm.
- Now, install the ignition coils with power output stage.
- To install, insert the ignition coil with power output stage into the appropriate spark plug shaft so the straight side of the connectors fit with each other - arrows -.
After the test is completed:
- Connect the vehicle diagnostic tester.
- Perform the vehicle system test in "Guided Fault Finding" using the vehicle diagnostic tester.
- End the vehicle system test, this will automatically erase any Diagnostic Trouble Code (DTC) entries which occurred during the assembly.
- Generate a readiness code in conjunction with a road test.
Observe the safety precautions that apply to road tests.
- Then perform a vehicle system test again and repair any occurring malfunctions if necessary.