Operation CHARM: Car repair manuals for everyone.

Battery, Installation







Installation

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Risk of injury. Follow all Warnings and Safety Precautions. Refer to => [ Warnings and Safety Precautions ] Service Precautions.

Always follow the procedure described in repair information when connecting the battery. The battery cut-out will be deactivated and damage to the vehicle electrical equipment may occur if the connecting sequence is not followed exactly. Refer to => [ Warnings and Safety Precautions ] Service Precautions.

Follow the instructions regarding the threaded connections on the battery terminals. Refer to => [ Battery Post/Terminal ] Battery Post/Terminal.

If battery is not secured properly, the following risks are possible:

Shortened battery service life due to vibration damage (explosion hazard).

if battery is not secured properly, the plates within the battery can be damaged.

Damage to battery casing caused by bracket (possible electrolyte leakage, high subsequent costs).

Inadequate crash safety.

Install in reverse order of removal. Note the following:

- Install the battery hold-down bracket - 2 - and tighten the bolt - 1 - to 10 Nm.






- Install the battery retainer bracket - 2 - and tighten the bolt - 1 - to 9 Nm.






Make sure the central gas vent hose is attached to the battery - arrow - and that it cannot get disconnected when the battery is being installed. Only then can battery be properly vented.






- After installing, verify battery is properly seated.

Connect the battery terminals by hand to prevent damaging the battery case.

Do not put any grease on the battery terminals.

Always follow the procedure described in repair information when connecting the battery. The battery cut-out will be deactivated and damage to the vehicle electrical equipment may occur if the connecting sequence is not followed exactly. Refer to => [ Warnings and Safety Precautions ] Service Precautions.

Observe notes for threaded connections of battery terminals. Refer to => [ Battery Post/Terminal ] Battery Post/Terminal.

- Connect the battery positive clamp - 2 - to the battery positive terminal.






- Tighten bolt on the battery positive terminal to 6 Nm.

- Only after the positive ( B+ ) terminal has been secured should negative ( - ) terminal clamp - 1 - be installed.

- Tighten the bolt on the battery negative terminal to 6 Nm.

- Tape the carpet together.

- Connect battery. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.

- Adapt the battery data after replacing the battery. Refer to => [ Battery Data, Adapting ] Programming and Relearning.