External Engine Components Installation

SPECIAL TOOLS
- Stand tool No. 999 2520, or equivalent
- Lifting Yoke tool No. 999 2810, or equivalent
- Gear Segmenttool No. 999 5112, or equivalent
- Fixture tool No. 999 5297, or equivalent
- Lifting Yoke tool No. 999 5428, or equivalent
- Lifting Lug tool No. 999 5429, or equivalent
- Tool No. 999 5459, or equivalent
- Lifting Lug tool No. 999 5464, or equivalent
- Bolts tool No. 999 5593, or equivalent

PROCEDURE





1. Installation, intake side components.





2. Installation, exhaust side components.





3. Installation, rear engine components.





4. Install flywheel/flex plate
- Use gear segment tool No. 999 5112 and special bolts tool No. 999 5593, or equivalents.
- Install flywheel/flex plate using three special bolts and tighten to: 45 Nm (33 ft. lbs.)
- Install remaining standard bolts (new ones) and tighten to: 45 Nm (33 ft. lbs.)
- Replace the three special bolts with standard bolts and tighten to: 45 Nm (33 ft. lbs.).
- Then tighten all bolts an additional 50°





5. Install gearbox and starter motor
- Install starter motor.
- Install dipstick and tube.
- Install gearbox, tighten to: 50 Nm (37 ft. lbs.)
- Bolt torque converter to flex plate, tightening bolts alternately to: 30 Nm (22 ft. lbs.)





6. Install engine in car
- Install engine into vehicle. Refer to Engine Installation for this procedure. Installation