Clutch Pedal - Revised Auxiliary Spring
Section4
Group
41
No.
0004
Year
99
Month
07
S70/V70/C70
1998
Vehicles involved: Manual gearbox. Engine: B5234T
Clutch pedal, auxiliary spring
Background:
This Service Bulletin describes how to replace the existing, linear auxiliary spring with a progressive auxiliary spring.
This spring will provide smoother engagement of the clutch.
Material:
Progressive auxiliary spring 1 9480516-5
High pressure grease 1 1161246-2
Clutch pedal, replacing auxiliary spring
1
Removal of sound insulation
Remove sound insulation, 1 screw, Torx 20.
2
Replacement of spring
Caution!
Auxiliary spring is under pressure, use caution when removing/installing spring.
Warning!
Ensure to use eye protection.
Depress the clutch pedal.
Remove the spring assembly by pushing the upper guide socket down and turning it backwards.
Grease:
- contact surfaces between spring and spring seat
- guide for upper spring seat
- rod for lower spring seat
Use high pressure grease, part number 1161246-2.
Assemble the rod, seat and the new spring, as per illustration, part number 9480516-5, to the guide/rod.
Install the lower mount/rod to the clutch pedal. Depress clutch pedal and reinstall spring assembly to pedal.
Ensure operation of the clutch pedal and that no sound is heard when pedal is depressed.
3
Installing sound insulation
Install the sound insulation.
WARRANTY STATEMENT: Claims may be submitted under the New Car Warranty when there is a documented customer complaint, using claim type 01 -
Operation No. Labor description Time allowance
41904-2 Replacing clutch pedal auxiliary spring 0.1 hr