Operation CHARM: Car repair manuals for everyone.

Pulley





Pulley, replacing

Special tools: 951 2849, 999 5760, 951 2036

NOTE:
- As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information is always correct.
- On five cylinder models, the pulley can be replaced with the generator (GEN) still installed in the vehicle.

Removal

Preparatory work







- Switch off the ignition and remove the key.
- Disconnect the auxiliaries belt.

Removing a pulley without freewheel

NOTE: The rotor shaft is left-hand threaded.







- Remove the pulley and the nut. Use ring wrench 951 2036 and twelve point socket 951 2849.

Removing a pulley with freewheel







- Remove the dust cover.
- Remove the pulley from the rotor shaft.
- Use tools 999 5760 and 951 2849 as illustrated. Remove the pulley.

Installing a pulley without freewheel
- Install the pulley and the nut. Use ring wrench 951 2036 and twelve point socket 951 2849.
- Tighten.
- Install the auxiliaries belt.
- Test the function.

Installing the pulley with freewheel
- Thread the pulley on to the rotor shaft.
- Tighten. Use tools 999 5760 and 951 2849.
- Install the dust cover.
- Install the auxiliaries belt.
- Test the function.