Part 2

Hands free unit for carphone (Continued)

Illustration B




- Clamp the wiring at the positions (4). Use tie straps from the kit.





Applies to S60 with an audio amplifier
- Connect the grey male terminal (1) in the pre-routed cable harness to the amplifier.
- Connect the grey connector (2) that was disconnected from the amplifier to the remaining terminal (3) in the pre-routed cable harness.




- Route the following three cable harnesses down:
1. the cable harness with the white connector and a long single cable attached (1)
2. the thin black cable to the microphone (2)
3. the thick black cable from the handset holder in the space where the radio will be located (3).
- Route these cable harnesses inside the carpet, between the stay for the centre console (4) and the front air duct (5). Continue backwards, then in front of the front mounting for the driver's seat and out through the carpet joint under the seat.




- Take the bracket, screws and hands free box from the kit.
- Tighten the hands free box to the bracket as illustrated.




- Connect the routed cable harnesses to the hands free box:
1. the cable harness to the radio (1)
2. the cable to the microphone (2)
3. the cable to the handset holder (3).

Applies to cars with accessory electronic modules (AEM)
- Route the long cable, secured at the cable harness to the radio, under the carpet on the driver's side and out to the door sill. This will be connected to the accessory electronic module (AEM) later.

Applies to cars without an accessory electronic module (AEM)
- Insulate and hide the long cable that is secured at the cable harness to the radio. It will not be used.

Cable routing and connection to the accessory electronic module (AEM) for the V70

Note! Steps 41-51 apply to the V70




- Fold the rear backrests forward.




- Fold the rear seat cushions forward.




- Remove both the side cushions. First pull the upper edge of the cushions backwards. Then lift the cushions upwards.




- Remove the sill trim panel at the left rear door.




- Remove both the floor hatches. First lift the rear edges of the floor hatches slightly. Then pull the hatches backwards from their mountings.




- Remove the foldable panels on the left and right-hand sides of the cargo compartment.




- Remove the left-hand side panel. First remove the cover and the screw at the front edge of the panel.
- Pull the top of the panel out until the clips release.
- Fold the panel inwards. Lift the panel out.
- Repeat the operation on the right-hand side.




- Remove the storage box from under the rear floor hatch by turning the clip on the left and right-hand sides 90°. Lift out the box.




- Take the foam tape from the kit. Install the tape on the section of the long single cable to be routed under the sill trim panel for the tailgate. This is to prevent rattling.
- Take the long single cable that was routed with the cable harness from the radio. Route the cable under the carpet to the left-hand side of the car.
- Clamp the single cable at the existing cable harness on the left-hand side of the cross member. Use a tie strap (1).
- Route the cable inside the carpet and under the cable ducts (2) and (3) along the left-hand side of the car towards the cargo compartment. Ensure that the cable is securely pressed down between the sills and carpets.
- Route the cable under the existing wiring and the connectors by the cable duct (3).

Illustration A




- Route the cable along the left rear wheel arch to the rear end of the left floor support.
- Remove the outer screws (1) in the tailgate sill trim panel.
- Pull up the tailgate sill trim panel on the left-hand side. Insert the cable between the floor support and the sill trim panel.
- Slide the cable as far in towards the rear cross member as possible. Ensure that the cable is not trapped.
- Route the cable along the existing cable harness by the rear cross member and over to the right-hand side of the car. Insert the cable between the sill trim panel and the floor support in the same way as on the left-hand side.

Illustration B




- Clamp the cable using tie straps (2).
- Press the sill trim panel back into place. Reinstall the two screws.

- Finish routing the cable. See steps 65-70 (this procedure is the same for both models).

Cable routing and connection to the accessory electronic module (AEM) for the S60

Note! Steps 52-64 only apply to the S60, while steps 65-70 apply to both the S60 and the V70




- Remove the left seat cushion (1) from the rear seat. First pull the front edge of the seat cushion up. Pull the cushion forwards. Then lift the seat cushion out.




- Fold forward the left-hand rear backrest.
- Remove the seat belt from the guide (1).




- Remove the clip (1) at the side of the left-hand side cushion.
- Pull out the top edge of the left front panel in the cargo compartment to access the upper catch for the side cushion.




- Remove the left-hand side cushion. First press in the catches (1) at the top of the reverse of the side cushion. Pull the cushion out slightly.
- Grasp the cushion using both hands. Twist anti-clockwise until the catches on the inside release.
- Remove the side cushion. First pull out the top of the side cushion. Then pull upwards.




- Remove the sill trim panel at the left rear door.




- Remove the cargo compartment carpet at the rear edge. First turn the two knobs (1) 90°.




- Pull up the front of the cargo compartment carpet. Fold the front half back over the rear half of the cargo compartment carpet.




- Slide the entire cargo compartment carpet forward slightly. Twist slightly to remove the carpet through the tailgate opening.
- Remove the cargo compartment carpet.




- Press the centres of the clips at the bottom of the folding side panel on the left-hand side. Press the clips until a click is heard.
- Remove the two clips.
- Remove the plastic nut at the front edge of the side panel.
- Repeat the operation on the right-hand side.




- Turn the handle (1) on the right and left-hand sides. Turn the handle through 90°.
- Fold the side panels down. Lift the panels out.
- Pull the tailgate sill trim panel (2) forwards on the right and left-hand sides until the clips on each side release. Carefully pull the panel. Pull with some force as it is tightly secured.
- Remove the wiring (3) for the cargo compartment lighting.
- Pull the sill trim panel straight up until the four clips on the underneath release. Remove the sill trim panel.




- Remove the clips (1) from the left front side panel in the cargo compartment. Remove the panel.




- Take the long single cable that was routed with the cable harness from the radio. Route the cable under the carpet to the left-hand side of the car.
- Clamp the single cable at the existing cable harness on the left-hand side of the cross member. Use a tie strap (1).
- Route the cable inside the carpet and under the cable ducts (2) and (3) along the left-hand side of the car towards the cargo compartment. Ensure that the cable is securely pressed down between the sills and carpets.
- Route the cable under the existing wiring and the connectors by the cable duct (3).




- Route the cable along the left-hand rear wheel arch to the rear cross member.
- Continue to route the cable along the rear cross member over to the rear edge of the right-hand rear wheel arch.
- Clamp the cable along the existing cable harnesses using tie straps (1).

Applies to the S60 and V70




- Slacken off the screw (1) a few turns in the lock facing for the accessory electronic module (AEM) behind the right wheel arch.
- Pull the lock facing out to the right. Remove the lock facing.




- Lift the accessory electronic module (AEM) out of the bracket.




- Disconnect the large connector from the accessory electronic module (AEM). First press in the catch (A). Pull the black locking handle (B) in the direction of the arrow until a click is heard.
- Disconnect the connector from the accessory electronic module.




- Remove the black catch holding the black switch in place in the connector by pulling in the direction of the arrow.
- Remove the black switch. Insert a pointed object in the hole on the other end of the connector. Press the switch out.




- Connect the pre-routed cable to terminal 11 of the accessory electronic module (AEM) connector.

Note! The number markings can be found on the top and bottom of the black switch. However, the markings are extremely small so be careful when installing the cable.




- Reinstall the black switch in the connector. Lock into place using the catch.
- Press the connector into the accessory electronic module. Secure the connector using the black lock handle.
- Reinstall the accessory electronic module (AEM). Secure any excess wiring.
- Reinstall the lock facing above the accessory electronic module (AEM). Tighten the screw. Tighten to 10 Nm (8 lbf.ft.).

Installing the hands free box

Hint: Install the aerial according to the separate Installation Instructions.




- Tip the driver's seat back slightly.
- Position the hands free box and the bracket with the mounting over the screw hole in the right front mounting for the driver's seat.
- Fold the seat down towards the mountings. Check that the hands free box bracket is positioned under the seat rail.
- Route all excess cable in under the carpet.

Note! Ensure that no wiring is trapped.

- Tighten the front edge of the seat using two new screws from the kit. Tighten to 40 Nm (30 lbf. ft.).




- Take a tie strap from the kit and clamp the handset holder cable's connectors at the coarse cable harness for the radio. Make sure that the connectors are clamped securely so that rattling does not occur.





Applies to the S60 and V70 without audio amplifiers
- Connect the switch from the handset holder extension cable (1) to the car aerial. The aerial is installed according to a separate Installation Instruction.
- Connect the new, large cable harness connectors (2) to the corresponding connectors removed from the radio (3).
- Connect the connectors (4) to the radio.
- Connect any other connectors removed from the radio.





Applies to S60 with an audio amplifier
- Connect the switch from the handset holder extension cable (1) to the car aerial. The aerial is installed according to a separate Installation Instruction.
- Connect the connector (2) for the new large cable harness to the connector (3) that was disconnected from the radio.
- Connect the connector (4) to the radio.
- Connect any other connectors removed from the radio.

Finishing work

Reinstall:
- the side panels on the centre console
- dashboard environment panel/radio
- Applies to cars from and including model year 2005:

Note! Check that there is no dirt in the optical connectors.The bend radius of the optic cables must not be less than 25 mm (1").

Refit the unit with radio and dashboard environment panel. Fit the upper section first and press in the sides, and then the upper section. The unit slides easily into place when in the right position.
Fit the screws, x2.
- the panel around the gear selector lever.
- Take two new screws from the kit. Tighten the right seat. Tighten to 40 Nm (30 lbf. ft.).

Reinstall:
- the covers for the screws for the front seats
- the bracket for the loudspeaker grille
- the loudspeaker grille.

Applies to cars with a storage compartment
- Install the storage compartment. Tighten using the four screws.
- Reinstall the surround for the storage compartment.

Applies to cars with a centrally mounted loudspeaker
- Connect the connector to the loudspeaker.
- Reinstall the loudspeaker and bracket. Tighten the loudspeaker and bracket using the four screws.
- Reinstall the loudspeaker grille.

Applies to cars with RTI (road traffic information)
- Connect the connector to the RTI display (and to the centrally mounted loudspeaker if applicable).
- Reinstall the RTI unit and holder. Reinstall the centrally mounted loudspeaker where applicable. Tighten using the four screws.
- Reinstall the panel.

Applies to the V70
- Reinstall the storage box in the cargo compartment.
- Reinstall the floor hatches in the cargo compartment.
- Fold the backrest and left-hand seat cushion back into position.

Applies to the S60
- Reinstall the cargo compartment carpet.
- Reinstall the rear seat cushion.

Applies to the S60/V70




- Reinstall the panels in the cargo compartment.
- Reinstall the side cushion.
- Reinstall the sill trim panels on the left-hand side.
- Turn the ignition key to position II.
- Reconnect the battery negative lead.
- Program the software.