Part 1

Turn-by-turn Navigation System





















































Warning! The ignition must be in position "0" and the key removed from the ignition switch if any connector in the SRS system is to be unplugged. Then wait at least three minutes and disconnect the battery negative lead before unplugging any of the connectors. When work is completed, the ignition key must be turned to position "II" before reconnecting the battery negative lead.






Turn-by-turn Navigation System

Note! The holder for the remote control can only be fitted on cars without handsfree telephone.

Note!
- Cars up to and including model year -2004 = CH -424999
- Cars from model year 2005- = CH 425000-

Preparations




- Move the left front seat to its rearmost position
- Turn the ignition switch to position 0.
- Disconnect the battery negative lead.

Note! Wait at least five minutes before disassembling the connectors or removing other electrical equipment.

Illustration A




- Remove the loudspeaker grille as follows:
Insert the tool, Volvo P/N 999-5919-46 in the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.

Illustration B




- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by five clips. Move the tool closer to the clips to facilitate removal.

Note! Do not damage the dashboard.




- Remove the screws (1). Remove the bracket (2).
- Place the console to one side, it shall not be used again.





Applies to cars with centre loudspeakers
- Remove the four screws in the loudspeaker (1).
- Lift up the loudspeaker. Disconnect the connector (2).
- Place the loudspeaker to one side, it shall not be used again.

Steps 5 - 9 apply to cars up to and including model year -2004




- Remove the panel in front of the gear selector lever. Pry off the panel using a plastic weatherstrip tool.




- Remove the panel around the gear selector. Press in the catches at the front edge and lift upwards. First lift at the front edge and then at the rear edge.




- Remove the two screws from the dashboard environment panel.




- Angle the dashboard environment panel outwards so that it is possible to insert a couple of fingers between the centre console and the reverse of the panel.
- Detach the dashboard environment panel by pulling it downwards while maintaining the same angle. Some force is required because the panel is tightly installed.
- Disconnect the connectors on the reverse of the dashboard environment panel. Place the dashboard environment panel to one side.

Note! If any of the outer hooks break off, these must be repaired. The method for this can be found in the Workshop Manual in the section about the dashboard.




- Remove the screws from the radio bracket.
- Pull out the bracket with the radio. Pull the lower corner while pressing downwards.
- Detach the connectors from the radio and from the keypad to the telephone if fitted. Place the console with the radio to one side.

Steps 10-12 apply to cars from and including model year 2005-




- Detach the rear edge of the gear selector lever cover together with the boot until the two clips release. Use a plastic weatherstrip tool. Remove the gear selector lever cover and the boot. Pull the panel up until the four clips at the sides release.




- Engage the handbrake and move the gear selector lever towards the rear.
- Turn the cover panel to the left for better access.
- Remove the two screws holding the bracket with the radio and dashboard environment panel in the centre console.




- Remove the bracket with dashboard environment panel and the radio from the centre console: Pull the lower edge out and downwards until it releases from the mounting at the upper edge. Then fold backwards.

Note! Do not damage the removed components or the surrounding panels.

If necessary, the panel around the gear lever selector can be removed for additional space. The panel is secured with four catches on the underside along the boot.
- Disconnect the connectors from the radio and dashboard environment panel. Also disconnect the connector from the phone keypad if applicable. Place the unit to one side.

Installing the remote control holder

Steps 13 - 20 only apply to cars without handsfree telephone.




- Lock the steering wheel in the lowest, rearmost position.
- Remove the rubber seal from the upper steering column cover by carefully prying the 5 catches loose using a weatherstrip tool.




- Carefully pry out the 2 x clips (2) in the bottom edge of the combined instrument panel to remove the combined instrument panel surround.
- Pull the surround back until the three clips (1) at the top edge release.

Note! Do not damage the dashboard.




- Remove the four screws for the combined instrument panel.
- Pull out the combined instrument panel. Disconnect the connector on the reverse of the combined instrument panel.
- Place the combined instrument panel to one side.




- Remove the screw (1) to the visor (the semi-circular section of the dashboard above the combined instrument panel).
- Take the bracket (2) from the kit and fit it as illustrated.
- Tighten the bracket using the screw (1) for the semi-circular section.




- Press the bracket against the mating surfaces where the three holes are to be drilled.
- Hold the bracket firmly in place. First drill the two marked holes through the bracket and the dashboard. Use a -5 mm (13/64") diameter drill bit. Use a -25 mm (1") diameter drill stop.
- Remove any swarf.




- Insert the bracing plate (1) through the hole in the dashboard.
- Secure the bracket (2) using two screws (3) from the kit while pressing the bracket against the mating surfaces.
- Tighten the screws so that the bracket is pressed into, and is at the same level as, the end face of the dashboard.
- Drill out the last hole. Use a -5 mm (13/64") diameter drill bit.
- Remove any swarf.
- Insert the bracing plate (5) through the hole in the dashboard.
- Secure the bracket using a screw (4) from the kit.




- Take the surround for the combined instrument panel and mark out the recess for the bracket.
- File out a groove (1) for the installed bracket.
- Deburr the filed recess.
- Connect and reinstall the combined instrument panel.
- Reinstall the combined instrument panel surround.
- Install the rubber seal in the upper steering column cover.




- Fit the remote control holder to the bracket. Use the existing plastic screws fitted in the bracket.

Preparations, passenger compartment




- Remove the side panel (1) on the centre console. First twist the clip at the rear edge of the panel a 1/4 turn. Pull the rear edge of the panel outwards and backwards.
- Remove the sill trim panel (2).




- Remove the soundproofing panel on the left-hand side by first removing the two screws and then prying it loose at the back edge with a weatherstrip tool. It is fitted with two clips at the rear edge.




- Remove the rear seat cushion (1) by pulling it up at the front edge, pulling it forward and then lifting it away.




- Remove the sill trim panel at the left rear door.




- Fold both the rear backrests forward.
- Take the seatbelts out from the guides (1).




- Remove the clip (1) at the side of the left-hand side cushion.
- Pull the top edge of the left-hand front cargo compartment panel out to access the upper lock for the side cushion.
- Repeat the operation on the right-hand side.




- Remove the left-hand side cushion. First press in the catches (1) at the top of the reverse of the side cushion. Pull the cushion out slightly.
- Grasp the cushion using both hands. Twist anti-clockwise until the catches on the inside release.
- Remove the side cushion. First pull out the top of the side cushion. Then pull upwards.
- Remove the right-hand cushion in the same way.




- Remove the cover and screw in the left-hand C-pillar panel.
- Repeat the operation on the right-hand side.




- Detach the rubber strip at the rear edge on the left-hand rear door's frame.
- Grip the top edge of the C-pillar panel and pull it in (A) until the three clips (1) release.
- Pull the panel away straight up (B), and place it to one side.
- Remove the panel to the right-hand C-pillar in the same way.




- Carefully lift the front edge of the parcel shelf until the clips (1) release.
- Raise the panel more until the guide pins (2) disengage from their holes.
- Pull out the parcel shelf and lay it on the folded backrests.

Preparations, cargo compartment




- Remove the carpet from the luggage compartment.




- Press in the centre of the clips on the lower edge of the folding side panel on the left-hand side until a click is heard.
- Remove the two clips.
- Remove the plastic nut at the front/lower edge of the side panel.
- Repeat the operation on the right-hand side.




- Turn the handle (1) on the right and left-hand sides. Turn the handle through 90°.
- Fold the side panels down and lift them out. Place the left-hand side panel to one side. There is a new panel in the kit.
- Pull the tailgate sill trim panel (2) forward on the right and left-hand sides until the clips on each side release. Pull firmly but carefully, the panel is fitted securely.
- Remove the wiring (3) for the cargo compartment lighting.
- Following which, pull the sill trim panel straight up until the four clips on the underneath release. Remove the sill trim panel.





Remove:
- the clips (1) in the left-hand front side panel in the cargo compartment.
- the front side panel and place it to one side.

Installing the screen holder and centre loudspeaker




- Take the holder for the screen from the kit and cut away the attached washer. It shall be used in step 38.
- File away the burrs on the washer and holder.




- Take the cable with yellow and large black connector to the screen from the kit. Thread the cable through the hole in the screen's holder.




- Fit the large connector to the screen's holder.




- Take the washer for mounting the screen's holder to the bracket and fit it on the underside of the holder.




- Take two screws from the kit and tighten the connector to the holder.




- Take the console which secures the complete unit in the dashboard from the kit. Align the screen's holder in the console and attach it with a screw from the kit. Do not tighten hard yet.




- Take the loudspeaker from the kit.
Install the loudspeaker in the console together with the screen's holder with screws from the kit. The loudspeaker must be aligned with the cable connectors to the right in the car.
- Tighten all screws to the loudspeaker and holder.




- Align the screen with console and cable at the hole for the centre loudspeaker.
- Guide the free connector down through the hole to the centre loudspeaker, along the left-hand inside of the centre console, along the air ducts under the floor carpet and out at the sill to the left-hand front door.
- Take the remaining long cable harness from the kit and route it the same way as above, but start by guiding it up by the sill under the carpet at the left-hand front door, with the two grey connectors and relay first.
- Clamp both cable harnesses at the existing cable harness, at point (1) and at the strut (2) in the centre console. Use tie straps from the kit.




- Connect the routed cable harness with the two grey connectors and relay as follows:
- The grey connector (1) in the routed cable harness to the corresponding connector (2) in the cable to the centre loudspeaker.
- The grey connector (3) in the routed cable harness to the connector (4) in the cable on the centre loudspeaker.
- Install the complete unit in the hole in the dashboard with the existing screws.

Note! Make sure that the relay and cables are not trapped.

Cable routing




- Route the two cables under the carpet, along the left-hand side of the car, to the rear door.
- Route the cable further under and along the front cable duct (1). Continue along the right-hand side of the rear cable duct (2).
On the large cable harness is a black/white (SB/W) solid core wire connected to one of the large connectors. This shall subsequently be connected to the relay box on the left-hand side in the bulkhead.
- Securely clamp the cables at the cable duct with tie strap (3) from the kit.

Illustration A applies to cars up to and including model year -2004





Illustration B applies to cars from and including model year 2005-




- Route the two cables further along the right-hand side of the cable duct (1) and under the cables connected there. Remove the connectors if necessary.
- Route them in the cargo compartment along the existing cable duct/cable harness (2) at the side of the wheel housing and position them as illustrated.
- Applies to cars up to and including model year -2004:
Connect the ground cable at the rear of the ground terminals (3) under the carpet under the seat cushion. Tighten the ground screw firmly.
- Applies to cars from and including model year 2005-:
Connect the ground cable in the ground terminal (3) in the rear crossmember behind the battery. Tighten the ground screw firmly.

Connection to the relay box




- Remove the screw in the panel to the bonnet release and remove the bonnet release from the side of the body.
- Thread the bonnet release through the hole in the carpet and fold the carpet away from the side of the body.




- Position the edge of the carpet under the pedals.
- Pull forward the black/white (SB/W) solid core wire routed earlier and position it as illustrated.

Steps 48-51 apply to cars from and including model year 2005-




- Remove the 60-pin black connector from the rear side/underneath of the relay box on the left-hand side under the dashboard. First press in the release button at the blue catch, following which turn the catch as far as possible until the connector releases.




- Remove the connector from the holder by carefully prizing out the two catches at the sides, and then press out the connector.





Connection in connector
- Install the cable terminal P/N 9442486 from the kit on the routed black/white (SB/W) solid core wire.
- Connect the black/white (SB/W) solid core wire to position 59 in the connector. The positions are marked with small figures on end faces of the connector.
- Reinstall the connector in the holder and install the connector in the relay box.
- Fold back the carpet. Reinstall the bonnet release and tighten it with the screw.





The connection in the connector at position 59 is in use by another cable
- Undo and cut the cable in position 59 a bit from the connector so that the new cable can be spliced together with this one using a crimping sleeve.
- Splice the leads as illustrated in steps 52-54.
- Reinstall the connector in the holder and reinstall the connector in the relay box.
- Fold back the carpet.
- Reinstall the bonnet release and tighten it with the screw.