Part 2

Auxiliary rear facing seat (Continued)





Illustration A
- Install a new left-hand cantrail panel (from the kit).





Illustration B
- Reinstall the left side panel. Ensure that the insulation does not catch the seat belt reel - tear off a piece of the insulation if necessary.
- Press the seat belt cover (1) into the side panel.
- Repeat the operation on the other side.




- Reinstall the left-hand folding panel.
- Install a new left-hand side floor hatch (from the kit) in the clips in the floor support.
- Repeat the above operation on the other side.
- Fold back the seat cushion and backrest cushion in the rear seat on both sides.




- Install the small yellow warning decal (from the kit) on the tailgate as illustrated.




- Remove the four screws (1) from the lower section of the panel on the tailgate.
- Grasp the edges of the panel. Carefully pull off the panel. The panel is secured by eight clips.




- Remove the three screws holding the lock at the tailgate.
- Remove the link rod (1) from the upper mounting on the lever under the wiper motor.
- Turn the plastic clip. Pull out the link rod.




- Remove the connector (1) from the tailgate lock.




- Remove the link rod (1) from the mounting in the tailgate lock. Turn the link rod a 1/4 turn. Pull the link rod upwards. At the same time, move the loose tail gate lock to facilitate removal
- Remove the existing lock. It will not be used again.




- Drill a -5 mm (13/64") diameter hole in the outside of the tailgate on the right-hand side of the number plate lighting at the existing marks for the lock cylinder for the auxiliary rear facing seat. Do not damage the paint work. Use protective goggles.
- Carefully drill a -38 mm (1 1/2") diameter hole from the inside. Use a hole saw.
- Even off the edge of the hole using a fine round file.
- Remove the drill and file swarf. Remove any drill dust using a damp sponge.
- If the paint is chafed around the hole edges - apply touch up paint.




- Install the two spring nuts (1) (from the kit), if not already installed, as illustrated. The clips secure the lock cylinder to the tailgate.




- Install the two small spring nuts (1) (from the kit) to secure the inner handle for the tailgate.




- Install the new lock for the tailgate (from the kit).
- Reinstall the three screws. Do not tighten yet.
- Reinstall the link rod (1) between the lock and the lever under the wiper motor (see points 40).
- Tighten the lock.
- Connect the connector (2).




- Install the lock cylinder (1) together with the reinforcement (from the kit) on the two spring nuts.
- Install the two screws (2) (from the kit). Tighten the lock cylinder and reinforcement.
- Install the link rod (3) (from the kit) between the lock cylinder and lock.

Applies to USA
- Install the lock button and link rod (4) in the lock.




- Take the inner opener (1) for the tailgate from the kit. Position the inner opener on the two spring nuts at the tailgate lock. At the same time thread the link rod (2) down in front of the spring (3).
- Take two screws (4) from the kit. Tighten the opener
- Check the function of the opener.





Applies only to the USA and only to cars without reinforcing rail on the inside of the panel
- Drill a -18 mm (45/64") hole in the upper side of the panel using a step drill bit, for the lock button plastic grommet.
- File out the square section of the hole, in accordance with the measurement diagram.
- Smooth off the hole edges and remove the drill swarf and filings.





Applies only to the USA and only to cars with reinforcing rail on the inside of the panel
- Press the reinforcing rail with a screwdriver over as far as possible from where the hole shall be drilled.
- Detach the clip (1) if this is necessary.

Illustration A





Applies only to the USA and only to cars with reinforcing rail on the inside of the panel
- Mark out the hole in accordance with step 47.
- Now drill out the hole to -18 mm (45/64 ") using a step drill bit and file out in accordance with step 47.
- Push back the rail and reinstall the clip if this was removed.

Illustration B









Applies only to the USA and only to cars with reinforcing rail on the inside of the panel
- Now file out from the reinforcing rail so that it does not block the hole.
- Smooth off the hole edges and remove the drill swarf and filings.





Applies only to USA
- Take the plastic grommet for the lock button from the kit. Press the plastic grommet into the panel.




- Saw a hole using the existing marks in the tailgate panel. The hole is for the tailgate opener.
- Even off the edges.




- Reinstall the tailgate panel. Ensure that the lock button is correctly positioned.
- Take the tailgate opener panel (1) from the kit. Hook the panel on the inner panel on the tailgate opener. Press into place as illustrated.




- Take the plastic seal (1) from the kit. Install the plastic seal in the hole for the lock cylinder.