Part 1

Hands free unit for carphone












































Hands free unit for carphone, Universal

Note! This accessory is connected to the electrical system of the car. It requires software unique to the car.

Note!
- S60 up to and including model year -2004 = CH -424999, from and including model year 2005- = CH 425000-
- V70 up to and including model year -2004 = CH -458999, from and including model year 2005- = CH 459000-
- XC70 up to and including model year -2004 = CH -172999, from and including model year 2005- = CH 173000-

Hint: Steps 41-70 apply to cars with Accessory Electronic Module (AEM).

Preparations




- Slide back the front seats to the rearmost and uppermost positions.
- Turn the ignition key to position 0.
- Remove the key from the ignition switch (does not apply to cars with automatic gearboxes).
- Disconnect the battery negative lead.

Note! Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.

Dashboard preparations

Illustration A applies to cars equipped with a centre storage locker




- Carefully remove the storage locker surround. First pry up the surround using a weatherstrip tool.
- Remove the four screws around the storage locker. Place the locker to one side.

Illustration B applies to cars equipped with a centrally-mounted loudspeaker




- Carefully pry the loudspeaker grille up using a weatherstrip tool. Remove the loudspeaker grille.
- Remove the screws in the loudspeaker.
- Lift up the loudspeaker. Disconnect the connector.
- Place the loudspeaker to one side.

Illustration C applies to cars equipped with RTI




- Carefully remove the panel around the RTI display. Carefully prise around the panel using a weatherstrip tool.
- Remove the four screws in the holder for the display.
- Lift the entire RTI unit. Disconnect the connector for the display. Where applicable, also disconnect the connector for the centrally mounted loudspeaker.
- Place the complete unit to one side.




- Lock the steering wheel in the lowest, rearmost position.
- Remove the rubber seal from the upper steering column cover by carefully prying the 5 catches loose using a weatherstrip tool.




- Pry out the two clips (2) in the bottom edge of the combined instrument panel. Carefully remove the combined instrument panel surround.
- Pull the surround back until the three clips (1) at the top edge release.

Note! Do not damage the dashboard.




- Remove the four screws for the combined instrument panel.
- Pull out the combined instrument panel. Disconnect the connector on the reverse of the combined instrument panel.
- Place the combined instrument panel to one side.




- Remove the side panel (1) on the centre console. First twist the clip at the rear edge of the panel a 1/4 turn. Pull the rear edge of the panel outwards and backwards.
- Remove the sill trim panel (2).

Steps 7 - 10 apply to cars up to and including model year -2004




- Remove the panel around the gear selector. Press in the catches at the front edge and lift upwards. First lift at the front edge and then at the rear edge.




- Remove the two screws from the dashboard environment panel.




- Angle the dashboard environment panel outwards so that it is possible to insert a couple of fingers between the centre console and the reverse of the panel.
- Detach the dashboard environment panel by pulling it downwards while maintaining the same angle. Some force is required because the panel is tightly installed.
- Disconnect the connectors on the reverse of the dashboard environment panel. Place the dashboard environment panel to one side.

Note! If any of the outer hooks break off, these must be repaired. The method for this can be found in the Workshop Manual in the section about the dashboard.




- Remove the screws from the radio bracket.
- Pull out the bracket with the radio. Pull the lower corner while pressing downwards.
- Disconnect the connectors for the radio. Place the bracket with the radio to one side.

Steps 11-13 apply to cars from and including model year 2005-




- Detach the gear lever cover panel with gaiter by carefully prizing it loose at the rear with a plastic weatherstrip tool until the two clips release. Pull the panel up until the four clips at the sides have released.




- Apply the handbrake and move the gear selector lever backwards.
- Turn the cover panel to the left for better access.
- Remove the two screws holding the bracket with radio and dashboard environment panel in the centre console.




- Remove the bracket with dashboard environment panel and radio from the centre console: Pull it out at the bottom edge and pull it down until it is free from the bracket at the top edge. Following which, fold it backwards.

Note! Take care of the removed parts and surrounding panels.

If necessary, the panel around the gear selector lever can be removed to gain extra space. It is secured with four catches on the underside by the gaiter.
- Remove the connectors from the radio and dashboard environment panel, and from the keypad for the telephone if fitted. Lay the unit to one side.

Installing the bracket




- Remove the screw (1) securing the semi-circular section of the dashboard above the combined instrument panel.
- Take the handset holder and bracket (2) from the kit.
- Position the bracket with the cable routed on the reverse of the bracket as illustrated.
- Tighten the bracket using the screw (1) for the semi-circular section.
- Route the cable down into the hole behind the dashboard.




- Press the bracket against the mating surfaces where the three holes are to be drilled.
- Hold the bracket firmly in place. First drill the two marked holes through the bracket and the dashboard. Use a -5 mm (13/64") diameter drill bit. Use a -25 mm (1") diameter drill stop.




- Insert the bracing plate (1) through the hole in the dashboard.
- Secure the bracket (2) using two screws (3) from the kit while pressing the bracket against the mating surfaces.
- Tighten the screws so that the bracket is pressed into and is at the same level as the dashboard face.
- Drill out the last hole. Use a -5 mm (13/64") diameter drill bit.
- Insert the bracing plate (5) through the hole in the dashboard.
- Secure the bracket using a screw (4) from the kit.




- Mark out the hole for the cable for the handset holder and bracket on the surround for the combined instrument panel.
- File out a groove for the cable to the handset holder (1) in the combined instrument panel surround. File the hole so that it is large enough for any excess wiring to be routed through the hole and hidden on the inside of the dashboard.
- File out a groove for the installed bracket (2).
- Smooth off the edges of the groove.




- Route the cable to the handset holder in the hole behind the combined instrument panel so that the handset holder can be positioned.

Routing the wiring for the handset holder




- Route the cable from the handset holder (1) through the hole behind the combined instrument panel into the centre console. Continue down along the left-hand air duct and out into the space where the dashboard environment panel was located.




- Pry off the rear edge of the panel on the left-hand end of the dashboard. Twist out the panel. Remove the panel.

Note! There are two types of mounting for the A-post panel nearest the headlining - safety hooks or safety clips.

Illustration A





Illustration B




- Detach the door sealing moulding (1) at the panel.
- Pull the panel straight inwards into the car.
- Lift up the panel.
- Cut off the safety clip (2) illustration 18A or unhook the safety hook (2) illustration 18B, depending on the version.

Note! Ensure that the guide lugs on the panel do not scratch the dashboard.

- Turn the safety clip a quarter turn. Remove the safety clip.




- Take the mounting plate from the kit. Position the mounting plate on the top end of the A-post panel, parallel with the top edge. See the illustration. If the microphone is already installed in the mounting plate, remove it. It is secured by two hooks on the long sides.
- Mark out and drill the holes for the mounting plate. Use a -3 mm (1/8") diameter drill bit.
- Remove any swarf.




- Install the mounting plate on the A-post panel using two screws from the kit.

Caution! The inflatable curtain (IC) is located inside the A-post panel. It is important to file off the screws securing the mounting plate if necessary, so that they just fit through the panel.
- Check how much of the screws protrudes on the reverse. Unscrew the screws. File off the screws to the correct length.
- Reinstall the screws.




- Press the microphone from the kit into place on the mounting plate.




- Route the microphone cable on the inside of the A-post panel. Secure the cable using pieces of butyl tape.




- Install a new safety clip, or hook the safety hook into the panel.

Note! It is important to use a new safety clip when installing.

- Press the panel into place.
- Reinstall the weatherstrip in the door opening.

Note! It is important to install the safety clip/hook and panel correctly so that the IC system is not affected.




- Insert a wire coil in the end of the dashboard, through the space behind the combined instrument panel and into the centre console.




- Tape the microphone cable connector to the wire coil. Route the whole cable to the centre console.
- Disconnect the connector from the wire coil. Ensure that the microphone cable is positioned so that there is no risk of it catching or rubbing.
- Reinstall the end panel.
- Reinstall the combined instrument panel. Ensure that the cable to the handset holder is not trapped.
- Reinstall the combined instrument panel surround. Locate the cable and the bracket in the cut outs.
- Reinstall the rubber seal in the upper steering column cover.




- Install the bracing plate (1) and the cover (2) on the bracket (4). Use the screw (3) from the kit. Do not tighten fully yet.
- Secure the handset holder mounting plate (5) using the screws (6) from the kit.
- Tighten the screw (3).




- Press the handset holder into the mounting plate until a click is heard.




- Remove the cover (1) and the screws (2) for the front mountings in the driver's seat. There are new screws in the kit.





Applies to S60 with an audio amplifier
- Remove the covers (1) from the front mounting screws for the right-hand seat.
- Remove the screws (2) from the seat base.
- Tip the seat back.





Applies to S60 with an audio amplifier
- Remove the panel (1) on the right-hand side of the centre console. Turn the clip at the rear edge of the panel through 90°. Pull the rear edge of the panel outward and backward.
- Detach the carpet (2) by the front left mounting for the right-hand seat. Pull the carpet forward and to the right.
- Fold the rear mat (3) backwards at an angle.





Applies to S60 with an audio amplifier
- Disconnect the grey connector (1) from the amplifier.





Applies to the S60 and V70 without audio amplifiers
- Take the black joint cable (from the kit) to the handset holder (1). Connect it to the cable from the handset holder that was routed down earlier.
- Take the large cable harness from the kit. Position the grey and green connectors (2) in the space where the radio will be located.

Applies to the S60 with an amplifier Illustration A




- Take the black joint cable (from the kit) to the handset holder (1). Connect it to the cable from the handset holder that was routed down earlier.
- Take the large cable harness from the kit. Position the green connectors (2) in the space where the radio will be located.
- Route the cable with the grey connectors (3) on the right-hand side inside of the centre console at the air ducts, alongside the cable harness for the amplifier and down to the amplifier (Illustration B).