Operation CHARM: Car repair manuals for everyone.

Accessory Electronic Module With Wiring Kit




Accessory Electronic Module With Wiring Kit







- Turn the ignition key to position 0
- Cars with manual gearboxes: Remove the ignition key
- Disconnect the battery negative lead.

Note: Wait at least five minutes before disassembling the connectors or removing other electrical equipment.







- Fold the rear seat cushions forward.







- Fold the rear backrests forward.







- Remove both side cushions. First pull the upper edge of the cushions backwards. Then lift the cushions upwards.







- Remove both floor hatches. First lift the rear edges of the floor hatches slightly. Then pull the hatches backwards from their mountings.







- Remove the foldable panels on the left and right-hand sides of the cargo compartment.







- Remove the cover and the screw from the front edge of the left-hand side panel. Remove the left-hand side panel
- Pull the top edge of the panel out until the clips release
- Fold the panel inwards. Lift the panel out
- Repeat the operation on the other side.







- Remove the insulation panel from the cargo compartment.







Remove:
- the screw (1) from the right-hand side of the tailgate sill trim panel
- the three screws (2) in the right-hand floor support
- the floor support.










- Push the insulation panel to one side under the seat cushion on both sides
- Route the cable harness along the sides of the cargo compartment and out into the passenger compartment
- Position the end of the cable with the two large grey connectors on the left-hand side of the car under the seat cushion by the cable duct
- Route the cable harness from the left-hand cable duct under the seat cushion over the wheel arch and continue to the rear edge of the left-hand floor support
- Pull up the tailgate sill trim panel on the left-hand side. Insert the cable harness between the floor support and the sill trim panel
- Slide the cable harness in towards the rear crossmember as far as possible. Ensure that the cable harness does not get trapped
- Then route the cable harness along the existing cable harness by the rear crossmember and over to the right-hand side of the car
- Insert the cable harness towards the rear crossmember (over the right-hand side member) as far as possible
- Route the cable harness along the right-hand side of the cable duct and forward to the existing ground terminals under the seat cushion
- Secure the cable harness at the existing cable harnesses and cable duct. Use the tie straps (1) (from the kit)
- Find the pre-routed grey connector (2) by the left-hand tail lamp. Connect the grey connector to the corresponding connector (3) from the routed cable harness.







- Connect the black ground lead (1) to the front ground terminal (2). Use the existing ground terminal. Tighten to approximately 10 Nm (8 lb.ft.)
- Clamp any excess cable. Use a tie strap from the kit
- Fold the insulation panel back into place.







- Remove the connector (1) from the terminal (2) above the cable duct under the rear seat cushion
- Connect the connector (3) from the routed cable harness to the terminal (2)
- Connect the connector (4) from the routed cable harness to the disconnected connector (1). Wrap foam tape (from the kit) around them
- Hide the connectors under the insulation panel
- Fold the insulation panel back into place.







- Tighten the bracket for the accessory electronic module in the rear right-hand hole for the floor support parallel with the side member.
- Drill a dia. 4 mm (5/32 inch) hole in the side member, through the front hole in the bracket
- Remove the screw and the bracket
- Remove any swarf. Rust-proof the hole edge.







- Ensure that the cable harness, previously routed over the side member, is positioned as close to the rear crossmember as possible. This is to prevent the cable harness being trapped by the floor support or the two support feet for the floor support
- Reinstall the floor support. Tighten the floor support together with the bracket for the accessory electronic module. Use the three M6 screws. Tighten the screws. Tighten to 10 Nm (8 lb.ft.)
- Position two new spacer washers between the front hole in the bracket and the floor support. Tighten using a new self tapping screw.







Applies to cars equipped with a Diversity antenna amplifier
- Wrap foam tape around the cable/wiring for the antenna amplifier.

- Take the accessory electronic module from the kit. Connect the cable and connector previously routed along the right-hand side member.







- Press the control module onto the bracket by the side member.







- Slacken off the rear screw (1) in the bracket for the accessory electronic module a few turns
- Insert the grooved end of the lock facing (2) under the screw head. Position as illustrated
- Tighten the screw. Tighten to 10 Nm (8 lb.ft.).







- Install the fuse from the kit in position 11 in the fuse holder.







- Turn the ignition key to position II
- Reconnect the battery negative lead
- Reinstall the cargo compartment carpet
- Reinstall both floor hatches
- Program the software.