Operation CHARM: Car repair manuals for everyone.

Harmonic Balancer - Crankshaft Pulley: Service and Repair




Crankshaft Pulley Removal and Installation

Special Tools Required

- Holder handle 07JAB-001020A
- Crankshaft pulley holder 07AAB-RJAA100
- Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket

Removal

1. Remove the front wheels.

2. Remove the splash shield. Engine Removal

3. Remove the drive belt. Service and Repair

4. Hold the pulley with the holder handle (A) and holder attachment (B).

5. Remove the bolt with a 19 mm socket (C) and breaker bar, then remove the crankshaft pulley.






Installation

1. Clean the crankshaft pulley (A), the crankshaft (B), the bolt (C), and the washer (D). Lubricate with new engine oil as shown.






2. Install the crankshaft pulley and hold the pulley with holder handle (A) and holder attachment (B).

3. Tighten the bolt to 49 N-m (5.0 kgf-m, 36 lbf-ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench. If you are using a new pulley bolt or new crankshaft, tighten the bolt to 177 N-m (18.0 kgf-m, 130 lbf-ft) with a torque wrench and 19 mm socket, loosen the bolt and tighten it 49 N-m (5.0 kgf-m, 36 lbf-ft).






4. Tighten the pulley bolt an additional 90 °.

5. Install the drive belt. Service and Repair

6. Install the splash shield. Engine Installation

7. Install the front wheels.