Transfer Assembly Installation

Transfer Assembly Installation

1. Clean the areas where the transfer assembly contacts the transmission with solvent, and dry with compressed air. Then apply transmission fluid to the contact area.

2. Install the dowel pin (A) in the transmission, and install the transfer assembly (B) on the transmission.






3. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference marks (C). Make sure you use new mounting nuts.






4. Secure the transfer breather hose bracket (A) on the transfer assembly with the bolt, and connect the breather hose (B) over the breather pipe (C) with the dot mark (D) to the rear side of the vehicle. If the breather hose was removed from the clamp (E), install the hose at the dot (F) on the clamp.






5. Install exhaust pipe A with the new self-locking nuts and new gaskets (B) (C).





6. Refill the transfer assembly with the transfer fluid (hypoid gear oil), if necessary Transfer Assembly Fluid Replacement.

7. Install the splash shield Service and Repair.

8. Refill the transmission with ATF.