ATF Pump and Supply Housing
ATF Pump and Supply Housing
Removing
• ATF supply removed.
- Twist ATF pump.
- Remove circlip - 1 - and remove plate pack - 2 - from cylinder "C".
- Press plate spring down under shop press using installation bracket (T10289).
- Remove split retaining ring - 1 -.
- Release shop press.
- Remove dished washer - 5 -.
CAUTION!
Wear eye protection.
- Carefully press piston "C" out of ATF pump with compressed air.
- Remove bolts - 3 to 10 -.
- Remove bolts - 1 - and - 2 - approx. 5 rotations.
- Attach TORX socket with extension - 1 - onto head bolt, as depicted in illustration.
- Loosen ATF pump by lightly tapping on two bolts alternately using a plastic hammer - arrow -.
- Remove remaining 2 bolts.
- Remove ATF supply housing.
- Remove intermediate plate - 5 - and positioning sleeve - 6 -.
- Remove ATF pump wheels - 3 - and - 4 - from ATF pump housing - 2 -.
1 O-ring
Installing
CAUTION!
Before assembling, check components of ATF pump for wear and damage => [ ATF Supply ] ATF Supply.
- Replace O-ring - 1 - on ATF pump housing.
- Install ATF pump wheels - 3 - and - 4 - in ATF pump housing - 2 -.
• Markings (points) on ATF pump wheels point toward intermediate panel - 5 -.
- Place intermediate panel and insert positioning sleeve - 6 -.
• Positioning sleeve engages in rectangular bore on intermediate panel.
- Turn in guide pins (T10288/4) in 2 bores of ATF pump housing that are opposite to each other.
- Attach ATF pump housing onto ATF pump.
- Tighten ATF pump bolts in 2 stages as follows:
- Replace O-rings - 2 - and - 4 - for piston "C" - 3 -.
- Press piston "C" - 3 - into ATF pump - 1 - until stop.
- Position plate spring - 5 -.
6 Split retaining ring
- Press plate spring down under shop press using installation bracket (T10289).
- Install split retaining ring - 1 -.
• Bent inner side at right angle of retaining ring faces downward.
- Release shop press.
- Insert waved washer - 2 - into cylinder "C " - 1 -.
- Install outer plates - 3 - and coated plates - 4 - alternately.
- Install thick outer plate - 5 -.
• Ensure rounded edges of thick outer clutch disc faces toward lining disc - 4 - and not toward circlip - 6 -. This improves circlip contact surface.
- Insert circlip - 6 -.
• If plate pack of clutch "C" was replaced, air gap must be adjusted again => [ Adjust clutch air
gap ] Clutch C.