Operation CHARM: Car repair manuals for everyone.

Tie Rod Ball Joint






Tie Rod Ball Joint

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1332)

Socket wrench 21 mm (V.A.G 1332/9)

Removing

Affects Vehicles with Air Suspension

- Place the vehicle on a hoist. Refer to => [ Positioning Vehicle on Hoist and Wheels ] Positioning Vehicle on Hoist and Wheels.

Affects All Vehicles

- Remove wheel trim cap, remove cover cap on light-alloy wheels (removal hook in vehicle tool kit).

- Remove the wheel.

- Remove bolt - 1 -.






- Remove hex head nut - 5 - and remove screw - 2 -.

Do not widen the slits in the wheel bearing housing using a chisel or similar tool.

Do not use a chisel or similar tool between the steering arm - 1 - and the tie rod ball joint sealing washer - 2 - when removing the tie rod or the sealing washer could be damaged.






Tie rod may only be pressed off steering arm over tie rod ball joint pin ends or driven with a wooden or rubber hammer.

Press the tie rod downward.

Loosen hex head nut - 3 - and remove tie rod ball joint. Hex head - 4 - on tie rod aids in counterholding.






Make sure that tie rod ball joint and clamp hole on wheel bearing housing are free of grease.

Installing

Install in reverse order of removal. Note the following:

- Screw tie rod ball joint onto tie rod to stop.

- Align tie rod so that tie rod ball joint pints are in installation location.

- Insert the tie rod end into the wheel bearing housing as far as the stop.

Install the tie rod end by hand only into the wheel bearing housing - 1 -. Do not put stress on the tie rod end sealing washer - 2 -.






- Tighten the lock nut - 3 -. Use the (V.A.G 1332/9). When tightening, counterhold at tie rod hex head - 4 -.






- Insert the bolt - 2 - and tighten the nut - 5 -.






- Install the bolt - 1 - and tighten it.

- Mount wheel and tighten.

- Place vehicle on wheels. Refer to => [ Positioning Vehicle on Hoist and Wheels ] Positioning Vehicle on Hoist and Wheels.

- Perform an axle alignment. Refer to => [ Wheel Alignment ] Wheel Alignment.