Intake Manifold Assembly Overview

Intake Manifold Assembly Overview





1 - Intake Air Temperature (IAT) Sensor 2 (G299) bolt

• 5 Nm

2 - Intake Air Temperature (IAT) Sensor 2 (G299)

3 - Intake manifold

• Removing and installing, refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold With Fuel Rail

• The intake manifold runner position sensor (G336 ) item 10 must be adapted to the engine control module (J623) after removing or replacing the intake manifold vehicle diagnosis, testing and information system (VAS 5052 ) "Guided Function".

4 - Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)

5 - Bolt for single-piston high-pressure pump

• 3 pieces

• 10 Nm

6 - Fuel Pressure Regulator Valve (N276)

7 - Mechanical single-piston high-pressure pump

• With Fuel Pressure Regulator Valve (N276) and Low Fuel Pressure Sensor (G410)

• An electrical fuel pump, located in the fuel tank, supplies fuel to the mechanical high-pressure pump at a pressure of approximately 6 bar.

• When installing the high-pressure pump, make sure that no dirt enters the fuel system.

• The fuel system must be pressureless, releasing fuel pressure, refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair

• Do not install fuel lines with tension

• Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump

8 - Connection for fuel return line to fuel tank

• Replace bolt

• Tighten connection to 40 Nm (before each installation of the fuel line, check the torque of the connection)

• Do not install fuel line with tension (be aware of cleanliness) Torque specification: 25 Nm

9 - Fuel supply line to fuel rail

• Tighten connection to 30 Nm (before each installation of the fuel line, check the torque of the connection)

• Do not install fuel line with tension (be aware of cleanliness) Torque specification: 30 Nm

10 - Intake Flap Motor (V157 ) with Intake Manifold Runner Position Sensor ( G336)

• The intake manifold runner position sensor (G336 ) item 10 must be adapted to the engine control module (J623) after removing or replacing the fuel rail vehicle diagnosis, testing and information system (VAS 5052 ) "Guided Function".

• Removing and installing, refer to => [ Intake Flap Motor with Intake Manifold Runner Position Sensor ] Intake Flap Motor With Intake Manifold Runner Position Sensor

11 - Bolt for the Intake Flap Motor (V157) with Intake Manifold Runner Position Sensor (G336)

• 3 pieces

• 7 Nm

12 - Intake manifold support

13 - Bolt for the intake manifold support

• 23 Nm

14 - Throttle Valve Control Module (J338), Throttle Drive (for Electronic Power Control (EPC)) (G186)

• With Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) (G187) and Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) (G188)

• After replacing the Throttle Valve Control Module (J338), it must be adapted to the Engine Control Module (ECM) (J623) again (basic setting, display group 60) see " Guided Fault Finding"

15 - Bolt for Throttle Valve Control Module (J338)

• 4 pieces

• 7 Nm

16 - Nut for intake manifold support

• 10 Nm

17 - Seal

• Replace

18 - Fuel rail

• Removing and installing, refer to => [ Fuel Rail ] Fuel Rail

• The intake manifold runner position sensor (G336 ) item 10 must be adapted to the engine control module (J623) after removing or replacing the fuel rail vehicle diagnosis, testing and information system (VAS 5052 ) "Guided Function".

19 - Fuel Pressure Sensor (G247 )

• 22 Nm