Operation CHARM: Car repair manuals for everyone.

Compression Check: Testing and Inspection






Compression, Checking

Special tools, testers and auxiliary items required

Spark Plug Removal Tool (3122 B)

Compression Tester (V.A.G 1763)

Ignition Coil Puller (T40039)

Procedure

Engine oil temperature min. 30 °C

Battery voltage at least 12.5 V.

- Switch off ignition.

- Pull rear engine cover off - arrows -.





- Pull front engine cover off - arrows -.





- Remove coolant expansion tank - arrow -.





- Disconnect electrical connection from Engine Coolant Level (ECL) Warning Switch (F66) at bottom of coolant reservoir and set aside coolant reservoir with coolant hoses - 1 - and - 2 - connected.

- Disconnect check valve - 1 - from connection at air duct hose.





- Remove air duct hose, thereby loosening the hose clamp - 2 - and opening the clips - arrows -.

- Remove bolts - arrows -.





- Remove air duct - 1 - and - 2 -.

- Remove the bolts - arrows - and separate the electrical connections at the ignition coils of left cylinder head.





Ignore items - 1 to 4 -.

- Remove bolts - arrows - and separate the electrical connections at the ignition coils of right cylinder head.





Ignore items - 1 to 5 -.

- Remove the ignition coils using the Ignition Coil Puller (T40039).





- On rear of left cylinder head, disconnect electrical harness connector - 3 - for fuel injectors.





Ignore - 1 -, - 2 - and - arrow -.

- On rear of right cylinder head, disconnect electrical harness connector - 1 - for fuel injectors.





Disregard - arrow -.

- Using Spark Plug Removal Tool (3122 B), remove spark plugs.

- Check compression using Compression Tester (V.A.G 1763).

Using tester => operating instructions.

- Have a second technician press accelerator pedal completely and at the same time operate starter long enough until pressure increase no longer appears on tester.

- Repeat procedure on each cylinder.





Assembly is in reverse order of removal, note the following:

- Install spark plugs.

- Faults have been stored in the engine control modules because the connectors were disconnected: perform a "generate readiness code" under "Guided Functions".

Tightening Specifications