Compression Check: Testing and Inspection
Compression, Checking
Special tools, testers and auxiliary items required
• Spark Plug Removal Tool (3122 B)
• Compression Tester (V.A.G 1763)
• Ignition Coil Puller (T40039)
Procedure
• Engine oil temperature min. 30 °C
• Battery voltage at least 12.5 V.
- Switch off ignition.
- Pull rear engine cover off - arrows -.
- Pull front engine cover off - arrows -.
- Remove coolant expansion tank - arrow -.
- Disconnect electrical connection from Engine Coolant Level (ECL) Warning Switch (F66) at bottom of coolant reservoir and set aside coolant reservoir with coolant hoses - 1 - and - 2 - connected.
- Disconnect check valve - 1 - from connection at air duct hose.
- Remove air duct hose, thereby loosening the hose clamp - 2 - and opening the clips - arrows -.
- Remove bolts - arrows -.
- Remove air duct - 1 - and - 2 -.
- Remove the bolts - arrows - and separate the electrical connections at the ignition coils of left cylinder head.
• Ignore items - 1 to 4 -.
- Remove bolts - arrows - and separate the electrical connections at the ignition coils of right cylinder head.
• Ignore items - 1 to 5 -.
- Remove the ignition coils using the Ignition Coil Puller (T40039).
- On rear of left cylinder head, disconnect electrical harness connector - 3 - for fuel injectors.
• Ignore - 1 -, - 2 - and - arrow -.
- On rear of right cylinder head, disconnect electrical harness connector - 1 - for fuel injectors.
• Disregard - arrow -.
- Using Spark Plug Removal Tool (3122 B), remove spark plugs.
- Check compression using Compression Tester (V.A.G 1763).
• Using tester => operating instructions.
- Have a second technician press accelerator pedal completely and at the same time operate starter long enough until pressure increase no longer appears on tester.
- Repeat procedure on each cylinder.
Assembly is in reverse order of removal, note the following:
- Install spark plugs.
- Faults have been stored in the engine control modules because the connectors were disconnected: perform a "generate readiness code" under "Guided Functions".
Tightening Specifications